I got an xs1100 in trade all the wires and parts came in a box, its was a major pain to get it back together. I've run into to problems that I can't figure out. where do these wires go I'm pretty sure the orange and grey go to the coils somehow? And my second problem is how do I get this out? I've already powder coated all the covers except this cover.
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The first thing you need is a repair manual. Found here. The wiring diagram will help. It will also show you the location of the electrical components as they are mounted on your bike.
http://www.ringler.us/family/mybike.html"The Hooligan" XJ1100, Virago Gauge Pods, Screaming Eagle Mufflers, K&N Filter, hand made rear fender, side covers, and solo seat, round bar conversion, small headlight, tail light, and cat eye turn signals, chip fuses, rewired the right way.
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generator removal
Looks like your well on your way. You have removed the four hex bolts holding the stator to the housing, flip it over and remove the three hex bolts holding the field coil in place. It will come out easy enough just by lifting it out. Now you will have room to get your fingers inside, under the stator and gently pry it out using fingers only. Sometimes they get stick in there and it is a tight fit but don't use anything like a screw driver or such to pry it out. You will dammage some of the copper connectors along the bottom. I've also had luck just flipping it over and dropping the cover on the table. The sudden shock breaks it loose.mack
79 XS 1100 SF Special
HERMES
original owner
http://i946.photobucket.com/albums/a...ps6932d5df.jpg
81 XS 1100 LH MNS
SPICA
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78 XS 11E
IOTA
https://youtu.be/wB5Jfbp6SUc
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Have recovery trailer and shop if you breakdown in my area.
Frankford, Ont, Canada
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Originally posted by KBar87 View PostI got an xs1100 in trade all the wires and parts came in a box, its was a major pain to get it back together. I've run into to problems that I can't figure out. where do these wires go I'm pretty sure the orange and grey go to the coils somehow?
Fast, Cheap, Reliable... Pick any two
'78E original owner - resto project
'78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
'82 XJ rebuild project
'80SG restified, red SOLD
'79F parts...
'81H more parts...
Other current bikes:
'93 XL1200 Anniversary Sportster 85RWHP
'86 XL883/1200 Chopper
'82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
Cage: '13 Mustang GT/CS with a few 'custom' touches
Yep, can't leave nuthin' alone...
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Originally posted by mack View PostLooks like your well on your way. You have removed the four hex bolts holding the stator to the housing, flip it over and remove the three hex bolts holding the field coil in place. It will come out easy enough just by lifting it out. Now you will have room to get your fingers inside, under the stator and gently pry it out using fingers only. Sometimes they get stick in there and it is a tight fit but don't use anything like a screw driver or such to pry it out. You will dammage some of the copper connectors along the bottom. I've also had luck just flipping it over and dropping the cover on the table. The sudden shock breaks it loose.Last edited by KBar87; 12-28-2012, 11:55 PM.81 XS11 Bobber
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Originally posted by crazy steve View PostWhere is the other end of this harness? If it goes to the motor/ignition cover, that's the wires for your pickup coils and neutral light....81 XS11 Bobber
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Originally posted by KBar87 View Postthese are the only things from keeping my bike from being finished.
Riiiiiiight.
You have not tried to start it yet.
JohnJohn is in an anonymous city with an Alamo (N29.519227,W-98.678980)
Go ahead, click on the bikes - you know you want to...the electrons are ready.
'81 XS1100H - "Enterprise"
Bob Jones Custom Navy bike: Tkat brace, EBC floating rotors & SS lines, ROX pivot risers, Geezer rectifier, new 3H3 engine
"Not all treasure is silver and gold"
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Originally posted by KBar87 View Postthe other end is connected to the timing. does it go into the ignition unit somehow? the connector on the ignition unit is a 8 pin but this connector coming from the timing is a 6 pin? these 2 issues are really starting to piss me off. these are the only things from keeping my bike from being finished.Fast, Cheap, Reliable... Pick any two
'78E original owner - resto project
'78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
'82 XJ rebuild project
'80SG restified, red SOLD
'79F parts...
'81H more parts...
Other current bikes:
'93 XL1200 Anniversary Sportster 85RWHP
'86 XL883/1200 Chopper
'82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
Cage: '13 Mustang GT/CS with a few 'custom' touches
Yep, can't leave nuthin' alone...
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