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Automotive Style Lower Box

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  • Automotive Style Lower Box

    Hello-
    The air box mod I did, blocked off the original "snorkel" hole. The bottom half of the original air box was junked. I fabbed up a .12" steel bottom with the square hole cut for the new about 8"x 8" waffle style automotive air cleaner. 4 screws through 2 clamps to hold it. The air cleaner I chose was one that has a more rigid plastic frame and a seal. Even though it is steel, it weighs less than stock lower half of the original. 2 vent lines still plug into the box, but all those plastic tubes are in the trash can. The air flow dynamic acts like a giant plenum and sounds throaty and a bit like a 4 barrel carb on a small block (with the lid not flipped). The rpm range broadened(better flow), it tricks the slides into better and slightly sooner opening since the vacuum in the box is reduced without the wimpy stock Briggs and Stratton air filter. RPM range was broadened and higher where the peak HP is made. Not as peaky with a flatter torque curve. The mods following all played a part in the performance.

    The distributor centrifigul advance curve reduced, allowing the initial to be increased, no vacuum advance.
    Head was milled like .060 which left the piston to valve clearance a bit tight at .07 and .08. I can't remember the exact compression, but it may be in the notes. I think it's about 10.8:1. The valves are backcut and the bowls are ported mildly. One puck is shimmed, (I don't like that- I was poor at the time), but it ran for ten years the strong use without a tick.
    O2 sensor in the header for jetting. It's rich enough to run open headers.
    ~40 MPG
    Without mufflers it will flip backward without popping the clutch at any speed in 1st gear and most of 2nd. Didn't like the Jardines as much as the pipes that are on there. They reduced the rpm at max horsepower. Makes strong power to 5500-9200 without a hitch.
    Scott
    79 F; CNC cut 2nd gear dogs; Ported/Milled head; Modded Airbox 8x8 bottom auto filter; more initial timing adv. , less Cent., no Vac. Adv.

  • #2
    O2

    Did you mount 02 sensors in all four header pipes or just one? Also what did you use for a read out? Mount a guage? Or just used one for tuning?
    1979 XS1100 SF
    1979 XS750 SF

    Previous Rides:
    1981 KZ650CSR
    2006 VTX 1300C
    1986 Radian 600

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    • #3
      Originally posted by shousey440 View Post
      ...Head was milled like .060 which left the piston to valve clearance a bit tight at .07 and .08. I can't remember the exact compression, but it may be in the notes. I think it's about 10.8:1.
      You didn't get anything close to that much of a compresssion increase with just a head cut. Stock compression is 9.2, usually cutting the head is worth a few tenths. Even the big bore kits only jump it to about 10.5 at best. And an unintended consequence of a head cut on these motors is it retards the cam timing. You offset that to a degree with the timing changes, but retarding the cam timing will increase low-end power at the expense of the top end...
      Fast, Cheap, Reliable... Pick any two

      '78E original owner - resto project
      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
      '82 XJ rebuild project
      '80SG restified, red SOLD
      '79F parts...
      '81H more parts...

      Other current bikes:
      '93 XL1200 Anniversary Sportster 85RWHP
      '86 XL883/1200 Chopper
      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
      Cage: '13 Mustang GT/CS with a few 'custom' touches
      Yep, can't leave nuthin' alone...

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      • #4
        o2 and comp ratio

        O2 sensor in one collecter. Not optimum, but cleaner than reading plugs. I did read the plugs to be sure of consistency across the cylinders. I no longer have the comp ratio paperwork, and it was more than ten years ago, so I may have gone stupid on that spec. sorry about that.
        79 F; CNC cut 2nd gear dogs; Ported/Milled head; Modded Airbox 8x8 bottom auto filter; more initial timing adv. , less Cent., no Vac. Adv.

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        • #5
          O2

          The o2 was a live read under different conditions while riding. The fuel curve could be observed during cruise and wide open at different rpm's.
          79 F; CNC cut 2nd gear dogs; Ported/Milled head; Modded Airbox 8x8 bottom auto filter; more initial timing adv. , less Cent., no Vac. Adv.

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