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  • Spark plug cap resister source?

    Has anyone found a source for the little resister in the spark plug cap?
    One place wanted $29 for one cap, so buying a cap for the resister is not gonna fly.
    Thanks, CZ

  • #2
    http://www.motorcycle-superstore.com...T.ac=SLIsearch
    Greg

    Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

    ― Albert Einstein

    80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

    The list changes.

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    • #3
      long cap, XB05F

      http://www.amazon.com/gp/product/B00...A2ZHLU57RWEDX2

      Short cap, LB05F

      http://www.amazon.com/gp/product/B00...A2F5NN4BGKFD8K
      Nathan
      KD9ARL

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      1978 XS1100E
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      In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

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      • #4
        This brings up a chance for a discussion regarding the plug caps.

        Do you use resistor plugs? IF so, then why worry about resistor caps?

        Our TCI's are not subject to problems from RFI emitted by the plugs, and the resistor's purpose was to cut down RFI....or at least that's what I've read. I could care less about whether a car stopped next to me gets radio static.

        I'll be happy to be corrected if there is another purpose for the cap resistor. I vaguely remember reading about having some resistance in the spark plug line to help increase the plug spark by requiring more energy before it can jump the gap, but I'm no electronics guru, so I don't know if this is true or just myth?

        Zap, I've heard about folks putting a compression spring inside the cap to bypass the resistor and still be able to use the cap??j

        As has been posted, lots of places to get replacements much cheaper than $29.00 ! MikesXS.net sells simple 90 degree units for $5.00 each, with or without resistor.

        T.C.
        T. C. Gresham
        81SH "Godzilla" . . .1179cc super-rat.
        79SF "The Teacher" . . .basket case!
        History shows again and again,
        How nature points out the folly of men!

        Comment


        • #5
          Here's a little something I came up with in a short search TC........

          http://www.ultralightnews.ca/article...psandplugs.htm
          Greg

          Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

          ― Albert Einstein

          80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

          The list changes.

          Comment


          • #6
            Hey Greg,

            Thanks, that helps confirm my thoughts. With OEM coils, they are producing barely 15KV, add 5kv resistor and plug resistor and it seems like you're dropping the voltage very close to the 7kv minimal voltage necessary to generate a spark!

            But now, let's play devil's advocate! The combustion process inside the engine is or can be rather complicated. Too low octane, and multiple flame fronts can be generated(Pre-ignition/knock), too high octane and the fuel burns too slowly and possibly incomplete. The purpose of the spark plug is to initiate the burn, flame front, but once started it should continue through to completion. So...a short "STRONG" spark burst should be sufficient, so I don't think having a longer spark duration would necessarily be wanted or needed. I know about the MSD(Multi-Spark Discharge) type systems, but I think they are for special very hi compression race engines and such.

            So....I vote for a strong quick spark...one of the reasons I put on the DynaTek hi output coils, and don't use resistor caps or plugs.
            T. C. Gresham
            81SH "Godzilla" . . .1179cc super-rat.
            79SF "The Teacher" . . .basket case!
            History shows again and again,
            How nature points out the folly of men!

            Comment


            • #7
              As with just about anything on an internal combustion engine, there's always compromises involved....

              Spark duration is important, as explained here: http://www.msdignition.com/page.aspx...erms=Why%20MSD
              .... so adding a resistor inline with the plug isn't neccesarily a bad thing when it increases spark duration. But as the link Greg posted shows, some care must be used in deciding how much resistance. The main thing to remember is while voltage is important in getting the spark started, once it is it's the current that does the 'work' of igniting the mixture. Adding a resistor in series has no effect on current.

              The RFI issue used to be a bit of a big deal (I know of at least one guy who got ticketed 'back in the day' by a LEO for 'interfering with a police radio') and I believe you can still make a complaint to the FCC against a RFI source. Whether or not they still do anything about it or if most modern electronics are affected as much by this, I can't say...
              Last edited by crazy steve; 10-21-2012, 03:35 PM.
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              • #8
                Spark Plug Caps

                RFI is the only duty of the resisitor. Using resistor plugs requires no resistor in the spark plug cap/wire.

                Summit Racing has these at a good price. http://www.summitracing.com. See part numbers: NGK-8070 and NGK-8031.

                MP
                1981 XS1100H Venturer
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                • #9
                  Spark Plug Caps

                  If you want a non-resistor NGK cap, the NGK part number is LZFH. Dennis Kirk sells them for $1.50. The resistor caps can be had in 1K or 5K ohm resistance.

                  MP
                  1981 XS1100H Venturer
                  K&N Air Filter
                  ACCT
                  Custom Paint by Deitz
                  Geezer Rectifier/Regulator
                  Chacal Stainless Steel Braided Brake Lines
                  Chrome Front Rotor & Caliper Covers
                  Stebel Nautilus Horn
                  EBC Front Rotors
                  Limie Accent Moves On In 2015

                  Mike

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                  • #10
                    Originally posted by MPittma100 View Post
                    If you want a non-resistor NGK cap, the NGK part number is LZFH. Dennis Kirk sells them for $1.50. The resistor caps can be had in 1K or 5K ohm resistance.

                    MP
                    You need 2 different part numbers though.
                    Nathan
                    KD9ARL

                    μολὼν λαβέ

                    1978 XS1100E
                    K&N Filter
                    #45 pilot Jet, #137.5 Main Jet
                    OEM Exhaust
                    ATK Fork Brace
                    LED Dash lights
                    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                    Green Monster Coils
                    SS Brake Lines
                    Vision 550 Auto Tensioner

                    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                    Theodore Roosevelt

                    Comment


                    • #11
                      Spark Plug Caps

                      Originally posted by natemoen View Post
                      You need 2 different part numbers though.
                      Nathan, I have seen the use of a combination of short and long on some engines. I have also used 4 90 degree as well with no problem.



                      MP
                      1981 XS1100H Venturer
                      K&N Air Filter
                      ACCT
                      Custom Paint by Deitz
                      Geezer Rectifier/Regulator
                      Chacal Stainless Steel Braided Brake Lines
                      Chrome Front Rotor & Caliper Covers
                      Stebel Nautilus Horn
                      EBC Front Rotors
                      Limie Accent Moves On In 2015

                      Mike

                      Comment


                      • #12
                        So what would happen with resistor caps and non resistor plugs?
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                        • #13
                          Originally posted by PapaBear1950 View Post
                          So what would happen with resistor caps and non resistor plugs?
                          Nothing. It is usually one or the other has the resistor. Doesn't matter which. Could do both, but that is just redundant.

                          As to using all 4 short 90 degree plug caps, yeah it works fine, just makes it more difficult to reach the center plugs. Just like you can use all long 120 degree plug caps but then you are more likely to break off a plug accidentally. Just cause something works doesn't mean it Is the best option (nor the worst). Just saying, the long 120's make it easier to not burn yourself pulling a hot plug.
                          Nathan
                          KD9ARL

                          μολὼν λαβέ

                          1978 XS1100E
                          K&N Filter
                          #45 pilot Jet, #137.5 Main Jet
                          OEM Exhaust
                          ATK Fork Brace
                          LED Dash lights
                          Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                          Green Monster Coils
                          SS Brake Lines
                          Vision 550 Auto Tensioner

                          In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                          Theodore Roosevelt

                          Comment


                          • #14
                            Another Option

                            I have seen on the forum where some have opted for the rubber spark plug caps such as the ones used on cars and trucks. Just have to get the right size (7MM) for the plug wire. MSD, ACCEL, are two of the performance brands. Summit Racing or Jeg's carry these brands for a decent price. There are many others. NAPA has them in their brand (Echlin). All of these mentioned come in straight or 90 and are non-resistor.

                            MP
                            1981 XS1100H Venturer
                            K&N Air Filter
                            ACCT
                            Custom Paint by Deitz
                            Geezer Rectifier/Regulator
                            Chacal Stainless Steel Braided Brake Lines
                            Chrome Front Rotor & Caliper Covers
                            Stebel Nautilus Horn
                            EBC Front Rotors
                            Limie Accent Moves On In 2015

                            Mike

                            Comment


                            • #15
                              Originally Posted by PapaBear1950
                              So what would happen with resistor caps and non resistor plugs?
                              Originally posted by natemoen View Post
                              Nothing. It is usually one or the other has the resistor. Doesn't matter which. Could do both, but that is just redundant.
                              Hey PapaBear,

                              It could possibly be worse than just redundant.

                              Did you see and read the page from the first link? Using info from that site I mentioned about the possible problem with OEM coils of 15KV output, then using 5K caps and also resistor plugs of ~5k, and that produces 10k ohms, which would drop the coil output to about 5 KV, which would be below the 7kv minimum voltage needed to have the spark jump the gap! With a newer hi output 35+KV coil, then using both resistor plugs and caps would be okay, but with OEM coils, you are running the risk of greatly reducing the actual POWER/energy of the spark.

                              T.C.
                              T. C. Gresham
                              81SH "Godzilla" . . .1179cc super-rat.
                              79SF "The Teacher" . . .basket case!
                              History shows again and again,
                              How nature points out the folly of men!

                              Comment

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