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  • 80 xs11 special carbs sync

    I replaced the coils this spring, put everything back together. trying to get the bike running and sync. I can't get the bike to idle, to warm up and sync.
    I am noticing fuel in the vacuum lines from the octo splitter. Do I need to rebuild the splitter, petcocks, etc..
    Any help would be appriciated. Really want to get the bike on the road...
    Charles

  • #2
    You don't need to rebuild the octy, IMHO. You need to remove it from the bike and throw it as far as you can. Then hook the lines from the tank directly to the petcocks. That is, as long as your float valves are working correctly and the petcocks are good too.
    80 SG XS1100
    14 Victory Cross Country

    Comment


    • #3
      Are the lines full? In my vac lines there is always a little fuel bouncing back and fourth with the vac pulses.
      Nathan
      KD9ARL

      μολὼν λαβέ

      1978 XS1100E
      K&N Filter
      #45 pilot Jet, #137.5 Main Jet
      OEM Exhaust
      ATK Fork Brace
      LED Dash lights
      Ammeter, Oil Pressure, Oil Temp, and Volt Meters

      Green Monster Coils
      SS Brake Lines
      Vision 550 Auto Tensioner

      In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

      Theodore Roosevelt

      Comment


      • #4
        I personally have tossed the bloody OCTY. I find it not only redundant, but also redundant, and on top of that I find it a complete PITA when I want to tune and synch the carbs. I recently worked on a bike that had one and before I finished tuning and synching I had pulled the mounting bolt so I could move the thing out the way.

        Now, if your saying you are finding fuel in the vacuum line from the intake manifold to the valve, then yes, your diaphram is leaking and it needs a rebuild.
        Life is what happens while your planning everything else!

        When your work speaks for itself, don't interrupt.

        81 XS1100 Special - Humpty Dumpty
        80 XS1100 Special - Project Resurrection


        Previously owned
        93 GSX600F
        80 XS1100 Special - Ruby
        81 XS1100 Special
        81 CB750 C
        80 CB750 C
        78 XS750

        Comment


        • #5
          I don't know why everyone hates the octy so much. To me, its an insurance policy that has saved me many times. It does add a few bucks to the cost of replacing fuel lines, and means you have to switch to PRIME to sync the carbs (just like on a Standard) but there's no need to remove it IMO.

          There is only one vacuum line on the octy, and the rest are fuel lines. As DGXSER said, if there is fuel in the one vacuum line, the octy could use a rebuild. All the other lines should be FULL of fuel, since that is how the carbs get their fuel.
          1980 XS850SG - Sold
          1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
          Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
          Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

          Whether you think you can, or you think you cannot - You're right.
          -H. Ford

          Comment


          • #6
            Originally posted by CatatonicBug View Post
            To me, its an insurance policy that has saved me many times.
            Not trying to be a smart azz, just intrigued. How would one know if the Octy saved them? Meaning, the purpose is to shut off fuel flow to the carbs when the engine is not running, and let it flow when it is. If it is working, no fuel flows out your carbs when your float needles malfunction.

            If your float needles are good, if it fails, you would never know the Octy failed. If your float needles are bad, it will keep fuel off your cold engine and garage floor, but once you try to run the bike, eveyrtime you stop, fuel may flow from your airbox onto the hot engine, and or the ground. Only you sitting on the bike may not ever notice.

            So to me, in order to know if the Octy avoided a spill, one would need to set the petcocks to prime and see if fuel overflows from the carbs. But then, one of the benefits of the octy is no need to adjust your petcocks.

            Again, I know this diverges form the thread purposes, and not trying to give any one crap, just my inquisitive mind at work. (That and did I mention how I HATED tuning that biek wiht that bloody thin in place? Made it practically impossible to get to the no 2 mix screw, or the 2-3 sync screw.)
            Life is what happens while your planning everything else!

            When your work speaks for itself, don't interrupt.

            81 XS1100 Special - Humpty Dumpty
            80 XS1100 Special - Project Resurrection


            Previously owned
            93 GSX600F
            80 XS1100 Special - Ruby
            81 XS1100 Special
            81 CB750 C
            80 CB750 C
            78 XS750

            Comment


            • #7
              Speaking as someone who is consistently walking away from my bike with the fuel taps on, I'm keeping the vacuum shutoff. I recently rebuilt my vacuum shutoff valve (octy, spidervalve, or whatever you call it). My fuel lines are plumbed to my satisfaction, my fuel taps are rebuild, shutoff valve rebuild, and new float needles & seats. All is right with the world.

              If you choose to delete it that's just dandy, but that modification isn't for everyone. YMMV.
              Marty (in Mississippi)
              XS1100SG
              XS650SK
              XS650SH
              XS650G
              XS6502F
              XS650E

              Comment


              • #8
                I would love to have an octy, but both have been no good on my bikes, so in the trash they go. I worked my butt off resurrecting my Special a few years ago and how disappointed I was when I got it all running great then came out the next morning and ended up kicking rocks cause I didn't shut the fuel off. I posted a question on here and somebody says, "Did you shut your fuel off?" I said, "Uh...no". After that it started and ran great every time. I must have pulled those carbs and synced em 3-4 times cause it was flooded.
                "The Hooligan" XJ1100, Virago Gauge Pods, Screaming Eagle Mufflers, K&N Filter, hand made rear fender, side covers, and solo seat, round bar conversion, small headlight, tail light, and cat eye turn signals, chip fuses, rewired the right way.

                Pics: http://s1236.photobucket.com/user/ya...?sort=6&page=1

                Comment


                • #9
                  Originally posted by Yard Dogg View Post
                  I would love to have an octy, but both have been no good on my bikes, so in the trash they go. I worked my butt off resurrecting my Special a few years ago and how disappointed I was when I got it all running great then came out the next morning and ended up kicking rocks cause I didn't shut the fuel off. I posted a question on here and somebody says, "Did you shut your fuel off?" I said, "Uh...no". After that it started and ran great every time. I must have pulled those carbs and synced em 3-4 times cause it was flooded.
                  Dogg,

                  When somebody pitches one, try to catch it. You can rebuild it.

                  Rebuilding Yamaha Vacuum Operated Fuel Valves
                  Marty (in Mississippi)
                  XS1100SG
                  XS650SK
                  XS650SH
                  XS650G
                  XS6502F
                  XS650E

                  Comment


                  • #10
                    My XJ was crystalized and corroded so bad I couldn't even take it apart. Always drain the fuel when in storage, especially if it's sitting in a field.
                    "The Hooligan" XJ1100, Virago Gauge Pods, Screaming Eagle Mufflers, K&N Filter, hand made rear fender, side covers, and solo seat, round bar conversion, small headlight, tail light, and cat eye turn signals, chip fuses, rewired the right way.

                    Pics: http://s1236.photobucket.com/user/ya...?sort=6&page=1

                    Comment


                    • #11
                      My 79 does not have this, and it would appear my Petcocks are no longer compatible with replacing it.
                      1979 XS1100
                      Was going to be a ratbike, instead it is
                      Turning into a "Labour of Love" Restoration...

                      Comment


                      • #12
                        I use Pingel in line vacuum operated shutoff valves on both my XS's, never have to worry about shutting off the taps. Never any fuel smell in my garage or gas in the oil, worth every penny for piece of mind.
                        2H7 (79) owned since '89
                        3H3 owned since '06

                        "If it ain't broke, modify it"

                        Comment


                        • #13
                          Originally posted by DGXSER View Post
                          Not trying to be a smart azz, just intrigued. How would one know if the Octy saved them?
                          I know it has saved me because it does not prevent the fuel that is already in the lines from leaking out past the leaky float needles. I often end up with a couple of tablespoons of fuel running out of my airbox. Yes, I know that needs to be fixed, and it's something that I've been trying to isolate for a while.

                          The Octy has never gotten in the way of tuning the carbs for me. A screwdriver run down from the top gets to the tuning screws just fine. The electrical components and the frame rails get in the way more than anything.
                          1980 XS850SG - Sold
                          1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
                          Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
                          Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

                          Whether you think you can, or you think you cannot - You're right.
                          -H. Ford

                          Comment


                          • #14
                            Originally posted by bikerphil View Post
                            I use Pingel in line vacuum operated shutoff valves on both my XS's, never have to worry about shutting off the taps. Never any fuel smell in my garage or gas in the oil, worth every penny for piece of mind.
                            No clearance issues on the Special? Your way is likely best, but most of us are too tight fisted for that.
                            Marty (in Mississippi)
                            XS1100SG
                            XS650SK
                            XS650SH
                            XS650G
                            XS6502F
                            XS650E

                            Comment


                            • #15
                              Plenty of clearance Marty, I don't have it rigged to both fuel taps though, I only use the left tap, right one is blocked off. The left tap runs to a filter, then to the Pingel, then to a "T", then off to the two fuel inlets on the carbs, very compact and simple.
                              2H7 (79) owned since '89
                              3H3 owned since '06

                              "If it ain't broke, modify it"

                              Comment

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