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XJ Stainless Steel Brake Lines - Info not found in search

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  • XJ Stainless Steel Brake Lines - Info not found in search

    Wow. I've been a forum searching maniac but still no dice. So I'll ask.

    XJ owners who've switched to stainless brake lines:
    1) Do you have measurements on every line you replaced?
    2) Did anybody ever find a vendor that has a kit that's ready to rock?

    Also, I found the tech tip thread. In this photo I see the connection of the lines from the left front caliper to the long line from the rear m/c at the join under the headlight.



    Like the tech tip, I intend to replace the 3 piece setup with one long stainless line.
    3) Why make the connection pictured above? Why not take the long line from the rear m/c all the way to the front left caliper?

    Thanks!
    82 XJ11

  • #2
    Chacal over on xjbikes.com has kits for them, or you can switch to a XS style brake setup where the front and rear are separate.
    Nathan
    KD9ARL

    μολὼν λαβέ

    1978 XS1100E
    K&N Filter
    #45 pilot Jet, #137.5 Main Jet
    OEM Exhaust
    ATK Fork Brace
    LED Dash lights
    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

    Green Monster Coils
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    Vision 550 Auto Tensioner

    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

    Theodore Roosevelt

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    • #3
      I'd like to keep the XJ's linked brakes.
      82 XJ11

      Comment


      • #4
        I don't know who has kits, but you shouldn't run one super-long line from the rear master to the front caliper. Yamaha used a steel hard line for most of the distance, and switching to braided for the whole thing will defeat one of the reasons for the swap; a firmer brake feel. Any flexible line will expand some on pressure, certainly more than a steel line will...
        Fast, Cheap, Reliable... Pick any two

        '78E original owner - resto project
        '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
        '82 XJ rebuild project
        '80SG restified, red SOLD
        '79F parts...
        '81H more parts...

        Other current bikes:
        '93 XL1200 Anniversary Sportster 85RWHP
        '86 XL883/1200 Chopper
        '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
        Cage: '13 Mustang GT/CS with a few 'custom' touches
        Yep, can't leave nuthin' alone...

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        • #5
          Chacal over on xjbikes.com has the kits for the lines.
          Nathan
          KD9ARL

          μολὼν λαβέ

          1978 XS1100E
          K&N Filter
          #45 pilot Jet, #137.5 Main Jet
          OEM Exhaust
          ATK Fork Brace
          LED Dash lights
          Ammeter, Oil Pressure, Oil Temp, and Volt Meters

          Green Monster Coils
          SS Brake Lines
          Vision 550 Auto Tensioner

          In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

          Theodore Roosevelt

          Comment


          • #6
            The linked brakes are good for beginning riders, or riders that don't/won't ride much. Many inexperienced riders in a panic situation will simply lock up the back brake, which is pretty useless since the back has very little of the stopping power. Most people that have been riding a while prefer to have front brake when they need it and back when they need it since they each affect the bike differently.

            You can either order the stainless kit like suggested, or take a piece of string and run it along your current lines, then measure the string, then order universal lines like I did. I highly recommend doing as Steve said and leave the solid line in place if you plan on using the linked brakes, if not for the simple reason that your right sidecover wouldn't fit running it the way the current line is. Also, with a braided line flexing held against the frame, you're going to get line movement, which is going to rub the paint off and either get you a nice rusty section on the frame or a line that's getting rubbed away... or both.

            The stainless lines do make a big difference, but the best option is to get a modern master cylinder for the front brake. I came on here a while back explaining the difference between stock and the Nissin M/C I have on my '81 Special. When I said that it was also a 5/8" piston, I got a few who said, "The stock one is already a 5/8.. so I'll just stick with it!" It's equivelent to saying, "My XS has 100CC more than an R1, so I'll stick with it for racing.." A modern M/C with stainless lines will be more expensive, but the stopping power is amazing. If you want to go one step further, you can have some adapters modded up to take modern calipers as well. XSChop wants me to bring him a few of my bikes... a standard, a special, and my XJ so he can mod up some adapters to be able to use the Brembo calipers off of a 'Busa. I don't know if a guy NEEDS to be able to do stoppies on an XS, but you could easily with that setup.

            It all depends on your budget and at what point you consider overkill.
            Try your hardest to be the kind of person your dog thinks you are.

            You can live to be 100, as long as you give up everything that would make you want to live to be 100!

            Current bikes:
            '06 Suzuki DR650
            *'82 XJ1100 with the 1179 kit. "Mad Maxim"
            '82 XJ1100 Completely stock fixer-upper
            '82 XJ1100 Bagger fixer-upper
            '82 XJ1100 Motor/frame and lots of boxes of parts
            '82 XJ1100 Parts bike
            '81 XS1100 Special
            '81 YZ250
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            '80 XR100
            *Crashed/Totalled, still own

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            • #7
              Originally posted by trbig View Post
              I don't know if a guy NEEDS to be able to do stoppies on an XS, but you could easily with that setup.

              It all depends on your budget and at what point you consider overkill.
              At that point, you better have some GOOD springs, or a lot of air pressure in the forks. CZ

              Comment


              • #8
                Thanks a million everyone. I'm keeping the solid steel line and am now in search of the best deal on the rest of the lines.
                82 XJ11

                Comment


                • #9
                  Just remember, the banjo bolts are 10mm, and on the rear banjo, order one with a 22.5 degree bevel.

                  This place looks like a pretty good deal.

                  http://sandsportsunlimited.com/Custo...rake-Lines.htm


                  Only problem is he says he crimps the ends on... but you'll need an end to screw into the old steel line.
                  Try your hardest to be the kind of person your dog thinks you are.

                  You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                  Current bikes:
                  '06 Suzuki DR650
                  *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                  '82 XJ1100 Completely stock fixer-upper
                  '82 XJ1100 Bagger fixer-upper
                  '82 XJ1100 Motor/frame and lots of boxes of parts
                  '82 XJ1100 Parts bike
                  '81 XS1100 Special
                  '81 YZ250
                  '80 XS850 Special
                  '80 XR100
                  *Crashed/Totalled, still own

                  Comment

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