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Replacing XJ Gauge cluster w/aftermarket bar mount gauge question

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  • Replacing XJ Gauge cluster w/aftermarket bar mount gauge question

    I searched to no avail so I am asking if anyone has removed a XJ gauge cluster and replaced it with basic speedo and tach gauges. I want to lose it and possibly go with a small diameter round gauge style. Not sure what brand I want or need yet as this is just a late night thought. I have already modified my dash somewhat and swapped out those supposedly adjustable bars for some that are more comfortable for me (see my pics) I am considering a bar mounted speedo and tach to complete the look I want. Any suggestions? Comments? Thanks for indulging me.
    Just ME and my 82 XJ 1100. Mac 4>1-2 1/2" open baffle shotgun, no octy, K&N pod filters, LED tail/brake light & directionals, 750 FD mod, Ear Cannon air horn, modified bars and dash. "Motorcyclists are all bound together by a brotherhood tie through their love of the sport, and what difference does it make what machine he rides as long as he belongs to the clan." Walter Davidson, Dec. 1920 edition of Harley-Davidson Enthusiast Magazine http://s851.photobucket.com/albums/ab78/justme1100/

  • #2
    mikesxs has some guages
    mite be something there for u,
    heres a link

    http://www.mikesxs.net/products-46.html#products
    pete


    new owner of
    08 gen2 hayabusa


    former owner
    1981 xs1100 RH (aus) (5N5)
    zrx carbs
    18mm float height
    145 main jets
    38 pilots
    slide needle shimmed .5mm washer
    fitted with v/stax and uni pod filters

    [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]

    Comment


    • #3
      Thanks for the link but I am not so much looking for gauges at this point but wondering if there are any negatives to this, such as causing problems with normal operation. I would not think so but as my ol' Ma says "Never assume anything!" So again I ask has anyone done this and what if any problems were encountered. I would like to keep the gas gauge too.
      Just ME and my 82 XJ 1100. Mac 4>1-2 1/2" open baffle shotgun, no octy, K&N pod filters, LED tail/brake light & directionals, 750 FD mod, Ear Cannon air horn, modified bars and dash. "Motorcyclists are all bound together by a brotherhood tie through their love of the sport, and what difference does it make what machine he rides as long as he belongs to the clan." Walter Davidson, Dec. 1920 edition of Harley-Davidson Enthusiast Magazine http://s851.photobucket.com/albums/ab78/justme1100/

      Comment


      • #4
        I can't imagine you would have operational issues. The only thing I can think that isn't passive is the signal from the tach to cancel the turn signal.

        I'm pretty sure I've run my XJ without the cluster on the bike.
        82J · 81SH · 79SF Fire Damage · 78E · 79F Parts Bike · 04 Buell Blast
        Website/Blog

        Comment


        • #5
          Originally posted by justme1100 View Post
          Thanks for the link but I am not so much looking for gauges at this point but wondering if there are any negatives to this, such as causing problems with normal operation. I would not think so but as my ol' Ma says "Never assume anything!" So again I ask has anyone done this and what if any problems were encountered. I would like to keep the gas gauge too.
          I'll assume that one reason you want to replace the gauges is to change out that 85MPH speedo.. Have you seen this?
          http://www.xs11.com/forum/showthread.php?t=10584

          Changing to aftermarket gauges on any of the XS/XJ bikes is a chore for a variety of reasons. Yamaha used an oddball speedo drive ratio and there's almost no cable-driven aftermarket units available with the right ratio, including most of the ones MikesXS lists (yes, I know they claim they'll work, but they won't be anywhere close to accurate). A generic electronic unit will work, the type that uses a new sending unit. The tach is just as bad; Yamaha's gets it's signal from the raw AC output from the alternator and no aftermarket units work like that. There's been speculation that a aftermarket ignition-driven tach may work, but I'm not aware of anybody who has successfully made one work on these bikes.

          The XJ has a much more complicated electrical system over the XS because of that 'monitoring' system (that includes your fuel gauge). If you remove that, you will lose the fuel gauge, and you may have to do some rewiring of the lighting systems as well. The ignition/charging systems will be unaffected.
          Fast, Cheap, Reliable... Pick any two

          '78E original owner - resto project
          '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
          '82 XJ rebuild project
          '80SG restified, red SOLD
          '79F parts...
          '81H more parts...

          Other current bikes:
          '93 XL1200 Anniversary Sportster 85RWHP
          '86 XL883/1200 Chopper
          '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
          Cage: '13 Mustang GT/CS with a few 'custom' touches
          Yep, can't leave nuthin' alone...

          Comment


          • #6
            Answers my questions

            Originally posted by crazy steve View Post
            I'll assume that one reason you want to replace the gauges is to change out that 85MPH speedo.. Have you seen this?
            http://www.xs11.com/forum/showthread.php?t=10584

            Changing to aftermarket gauges on any of the XS/XJ bikes is a chore for a variety of reasons. Yamaha used an oddball speedo drive ratio and there's almost no cable-driven aftermarket units available with the right ratio, including most of the ones MikesXS lists (yes, I know they claim they'll work, but they won't be anywhere close to accurate). A generic electronic unit will work, the type that uses a new sending unit. The tach is just as bad; Yamaha's gets it's signal from the raw AC output from the alternator and no aftermarket units work like that. There's been speculation that a aftermarket ignition-driven tach may work, but I'm not aware of anybody who has successfully made one work on these bikes.

            The XJ has a much more complicated electrical system over the XS because of that 'monitoring' system (that includes your fuel gauge). If you remove that, you will lose the fuel gauge, and you may have to do some rewiring of the lighting systems as well. The ignition/charging systems will be unaffected.
            Thank you. This is the answer I needed. Any suggestions on how to get the warning lights to recognize the LED bulbs I have in my tail light?
            Just ME and my 82 XJ 1100. Mac 4>1-2 1/2" open baffle shotgun, no octy, K&N pod filters, LED tail/brake light & directionals, 750 FD mod, Ear Cannon air horn, modified bars and dash. "Motorcyclists are all bound together by a brotherhood tie through their love of the sport, and what difference does it make what machine he rides as long as he belongs to the clan." Walter Davidson, Dec. 1920 edition of Harley-Davidson Enthusiast Magazine http://s851.photobucket.com/albums/ab78/justme1100/

            Comment


            • #7
              Resistor

              Add a resistor(s) into the circuits that add a dummy load and the warning lights willread the now nonexistant bulbs as good and go away. LEDs don't place a heavy enough load so warning lights go out.

              Kinda defeats most of reason to have LEDs but at least they generally last longer than filament bulbs.

              John
              John is in an anonymous city with an Alamo (N29.519227,W-98.678980)

              Go ahead, click on the bikes - you know you want to...the electrons are ready.
              '81 XS1100H - "Enterprise"
              Bob Jones Custom Navy bike: Tkat brace, EBC floating rotors & SS lines, ROX pivot risers, Geezer rectifier, new 3H3 engine

              "Not all treasure is silver and gold"

              Comment


              • #8
                Originally posted by justme1100 View Post
                .... Any suggestions on how to get the warning lights to recognize the LED bulbs I have in my tail light?
                Yes, but the answer is more complicated than just reinstalling OEM lamps. The monitor system is looking for a specific load (watts used by the lamp) and the LED bulbs don't use enough. You can put a properly-sized resistor in parallel with the filament to mimic the original load, but if you're trying to save power this puts you right back where you started...
                Fast, Cheap, Reliable... Pick any two

                '78E original owner - resto project
                '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                '82 XJ rebuild project
                '80SG restified, red SOLD
                '79F parts...
                '81H more parts...

                Other current bikes:
                '93 XL1200 Anniversary Sportster 85RWHP
                '86 XL883/1200 Chopper
                '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                Cage: '13 Mustang GT/CS with a few 'custom' touches
                Yep, can't leave nuthin' alone...

                Comment


                • #9
                  1) I say take the bulb out of the warning light socket. Put a mirror on the wall behind your bike in the garage, and then just check them with your EYES before you leave for your ride!

                  2) Rewire the warning light...put it in series with the tail light circuit so that it comes ON when you hit the brakes, then when it doesn't come on when hitting the brakes, you know to check the bulbs!?

                  T.C.
                  T. C. Gresham
                  81SH "Godzilla" . . .1179cc super-rat.
                  79SF "The Teacher" . . .basket case!
                  History shows again and again,
                  How nature points out the folly of men!

                  Comment


                  • #10
                    Thanks

                    Originally posted by TopCatGr58 View Post
                    1) I say take the bulb out of the warning light socket. Put a mirror on the wall behind your bike in the garage, and then just check them with your EYES before you leave for your ride!

                    2) Rewire the warning light...put it in series with the tail light circuit so that it comes ON when you hit the brakes, then when it doesn't come on when hitting the brakes, you know to check the bulbs!?

                    T.C.
                    1) Have done this already, and I always do. With the led I can tell just by the glow behind me on the wall.
                    2) To much muckin around. I was just hoping that I could get them to read without adding the resistors, guess I can live with it. I am adding heated grips and wanted to save power where I can. Thanks. Any suggestions aboutt HID lighting? Will it mess with the headlight reserve unit?
                    Just ME and my 82 XJ 1100. Mac 4>1-2 1/2" open baffle shotgun, no octy, K&N pod filters, LED tail/brake light & directionals, 750 FD mod, Ear Cannon air horn, modified bars and dash. "Motorcyclists are all bound together by a brotherhood tie through their love of the sport, and what difference does it make what machine he rides as long as he belongs to the clan." Walter Davidson, Dec. 1920 edition of Harley-Davidson Enthusiast Magazine http://s851.photobucket.com/albums/ab78/justme1100/

                    Comment


                    • #11
                      Originally posted by justme1100 View Post
                      ...Any suggestions about HID lighting? Will it mess with the headlight reserve unit?
                      Besides the fact that all the 'HID conversions' you see are illegal in every state except for certain purpose-built high-buck $400+ units, yes, it will screw up the lighting reserve unit. And it's not a simple bypass on the XJ; you'd have to pretty much rewire the whole headlight circuit...
                      Fast, Cheap, Reliable... Pick any two

                      '78E original owner - resto project
                      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                      '82 XJ rebuild project
                      '80SG restified, red SOLD
                      '79F parts...
                      '81H more parts...

                      Other current bikes:
                      '93 XL1200 Anniversary Sportster 85RWHP
                      '86 XL883/1200 Chopper
                      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                      Cage: '13 Mustang GT/CS with a few 'custom' touches
                      Yep, can't leave nuthin' alone...

                      Comment


                      • #12
                        Guess I will just stick with my "off road" bulb (100w high beam) then. Thanks
                        Just ME and my 82 XJ 1100. Mac 4>1-2 1/2" open baffle shotgun, no octy, K&N pod filters, LED tail/brake light & directionals, 750 FD mod, Ear Cannon air horn, modified bars and dash. "Motorcyclists are all bound together by a brotherhood tie through their love of the sport, and what difference does it make what machine he rides as long as he belongs to the clan." Walter Davidson, Dec. 1920 edition of Harley-Davidson Enthusiast Magazine http://s851.photobucket.com/albums/ab78/justme1100/

                        Comment


                        • #13
                          I have installed HID on my XJ as well. I had installed it with the plans on removing the RLU after I tested the new unit, and since the low beam worked well I never removed the RLU. The high beam does not work well, but after commuting between 100 and 200 km a day, I have not found the need for the high beam. This is one of the best changes I have made on this bike. I still plan on rewiring the RLU to bypass it, but I have not had the energy just yet.

                          For the gauges, I also plan on doing this at the end of the summer. I still look for something that will work as a drop in, but I had thought I could use the 60:2240 ratio unit. I am hoping this is true, as I found a few online like this.
                          1984 XJ1100 - 79 cams, XS850 FD, XS triple tree/euro cafe bars, hydraulic clutch, bar end mirrors, yamaha R1 rear mono-shock
                          1972 CL350 - clubmans, Mike's XS coils/condenser, '98 Yamaha R1 rearsets (If I can find some at a decent price)

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