metalic rattle

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  • petejw
    XS-XJ Guru
    • May 2005
    • 2269
    • sydney australia

    #1

    metalic rattle

    my engine has developed a metalic rattle
    sounds like a nut is bouncing around the engine,
    it can be heard at idle, it quiet downs a bit under throttle
    and returns when the revs are constant.
    the rattle isnt coming from the cam chain or top end and
    sounds like its on the left hand side of the engine somewhere,
    ive got a stethoscope but cant pin point exactly where its coming
    from, was wondering if any one else has experience something
    similar or has any ideas what may have come loose, before i
    start tearing down the engine.
    thanx in advance.
    pete


    new owner of
    08 gen2 hayabusa


    former owner
    1981 xs1100 RH (aus) (5N5)
    zrx carbs
    18mm float height
    145 main jets
    38 pilots
    slide needle shimmed .5mm washer
    fitted with v/stax and uni pod filters

    [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]
  • TopCatGr58
    Administrator
    • Jul 2002
    • 12650
    • Portsmouth, Va.

    #2
    Hey Pete,

    I don't recall what engine work you have done on your bike, ie. dremel gear fix or such? I think I remember folks reporting that kind of noise when their countershaft bolt worked loose and was grinding against the inner side of the clutch bucket!? But I've also heard folks describe primary chain slap in a similar manner!? Good luck finding it, hope it isn't too serious, let us know what you find!

    T.C.
    T. C. Gresham
    81SH "Godzilla" . . .1179cc super-rat.
    79SF "The Teacher" . . .basket case!
    History shows again and again,
    How nature points out the folly of men!

    Comment

    • BA80
      Doctor of XSology
      • Oct 2010
      • 9980
      • Tulsa, Ok

      #3
      That's what my original SG engine started doing. I tore the whole ignition out hoping it was something simple. No luck.

      I still haven't torn into that engine but I assume it's a main bearing.
      Greg

      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

      ― Albert Einstein

      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

      The list changes.

      Comment

      • BA80
        Doctor of XSology
        • Oct 2010
        • 9980
        • Tulsa, Ok

        #4
        Originally posted by TopCatGr58
        Hey Pete,

        I think I remember folks reporting that kind of noise when their countershaft bolt worked loose and was grinding against the inner side of the clutch bucket!? T.C.
        Other side of the engine TC.
        Greg

        Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

        ― Albert Einstein

        80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

        The list changes.

        Comment

        • petejw
          XS-XJ Guru
          • May 2005
          • 2269
          • sydney australia

          #5
          hey TC,
          ive done a top end rebuild a cpl of thousand miles ago
          and have done the 2nd gear fix a cpl of years ago,
          when i did the top end i removed the oil pan and found
          a broken piece of bakerlite sitting in the bottom,
          which came from the primary chain guide, up until now
          there was no noise, so its quite possible that it is the chain
          rattling, thanx for the reply.
          pete


          new owner of
          08 gen2 hayabusa


          former owner
          1981 xs1100 RH (aus) (5N5)
          zrx carbs
          18mm float height
          145 main jets
          38 pilots
          slide needle shimmed .5mm washer
          fitted with v/stax and uni pod filters

          [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]

          Comment

          • petejw
            XS-XJ Guru
            • May 2005
            • 2269
            • sydney australia

            #6
            hey greg,
            doesnt sound like a bearing, sounds like its coming
            more from the middle of the engine.
            pete


            new owner of
            08 gen2 hayabusa


            former owner
            1981 xs1100 RH (aus) (5N5)
            zrx carbs
            18mm float height
            145 main jets
            38 pilots
            slide needle shimmed .5mm washer
            fitted with v/stax and uni pod filters

            [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]

            Comment

            • BA80
              Doctor of XSology
              • Oct 2010
              • 9980
              • Tulsa, Ok

              #7
              Hmmm... I thought you said left. Did you mean left center?



              ahhhhh.......just read your previous post. Sounds like a slider fell apart. How's your chain tension?
              Greg

              Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

              ― Albert Einstein

              80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

              The list changes.

              Comment

              • petejw
                XS-XJ Guru
                • May 2005
                • 2269
                • sydney australia

                #8
                im having trouble telling exactly where its coming from,
                its not the top end, i can hear it more on the left side
                than the right, the sounds travelling around the gear case/
                timing covers, but could also be coming from the engine
                under the carbs.
                pete


                new owner of
                08 gen2 hayabusa


                former owner
                1981 xs1100 RH (aus) (5N5)
                zrx carbs
                18mm float height
                145 main jets
                38 pilots
                slide needle shimmed .5mm washer
                fitted with v/stax and uni pod filters

                [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]

                Comment

                • BA80
                  Doctor of XSology
                  • Oct 2010
                  • 9980
                  • Tulsa, Ok

                  #9
                  Drop the oil pan and see what's in there. More bakerlite and you'll know what's up.

                  Metal flakes and you'll HATE what's up.
                  Greg

                  Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                  ― Albert Einstein

                  80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                  The list changes.

                  Comment

                  • BA80
                    Doctor of XSology
                    • Oct 2010
                    • 9980
                    • Tulsa, Ok

                    #10
                    Unfortunately this is what I found when I pulled my oil pan......


                    Greg

                    Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                    ― Albert Einstein

                    80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                    The list changes.

                    Comment

                    • crazy steve
                      XS-XJ Guru MODERATOR
                      • Jan 2009
                      • 7932
                      • Beautiful outer Yelm, WA

                      #11
                      Originally posted by BA80
                      Unfortunately this is what I found when I pulled my oil pan......


                      That's never a good thing to find....

                      The only upside is they're still theoretically rebuildable... once you add 'extra' vent holes, they're toast...
                      Fast, Cheap, Reliable... Pick any two

                      '78E original owner - resto project
                      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                      '82 XJ rebuild project
                      '80SG restified, red SOLD
                      '79F parts...
                      '81H more parts...

                      Other current bikes:
                      '93 XL1200 Anniversary Sportster 85RWHP
                      '86 XL883/1200 Chopper
                      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                      Cage: '13 Mustang GT/CS with a few 'custom' touches
                      Yep, can't leave nuthin' alone...

                      Comment

                      • SFerinTEXAS
                        XSive Maximus
                        • Jun 2006
                        • 876

                        #12
                        May not be this but I heard a buzz/rattle on my SF a few weeks before the factory exhaust split under the heat shield. Drove me nuts till it became obvious.
                        79SF
                        XJ11
                        78E

                        Comment

                        • petejw
                          XS-XJ Guru
                          • May 2005
                          • 2269
                          • sydney australia

                          #13
                          greg, unfortunately ive been there before with a
                          rolled con rod bearing, never a pretty site.
                          ill drop the oil pan first and see what i find.

                          its definately a metalic rattle, like a nut rolling around
                          in a steel can, hasnt affected the way the engine runs,
                          tho i havent taken it out for a ride since ive heard the noise.
                          pete


                          new owner of
                          08 gen2 hayabusa


                          former owner
                          1981 xs1100 RH (aus) (5N5)
                          zrx carbs
                          18mm float height
                          145 main jets
                          38 pilots
                          slide needle shimmed .5mm washer
                          fitted with v/stax and uni pod filters

                          [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]

                          Comment

                          • rpgoerlich
                            XSive Maximus
                            • Dec 2007
                            • 643
                            • Katy, Tx

                            #14
                            Developed a rattle at intermittent speeds last week. Found it Sunday. Turned out to be the front lower rivet in the RH exhaust, I believe to hold the baffle in place. Now to replace it...
                            Richard

                            Comment

                            • BA80
                              Doctor of XSology
                              • Oct 2010
                              • 9980
                              • Tulsa, Ok

                              #15
                              Originally posted by crazy steve
                              That's never a good thing to find....

                              The only upside is they're still theoretically rebuildable... once you add 'extra' vent holes, they're toast...
                              As long as the bearing didn't take the case with it.

                              Originally posted by SFerinTEXAS
                              May not be this but I heard a buzz/rattle on my SF a few weeks before the factory exhaust split under the heat shield. Drove me nuts till it became obvious.
                              Originally posted by rpgoerlich
                              Developed a rattle at intermittent speeds last week. Found it Sunday. Turned out to be the front lower rivet in the RH exhaust, I believe to hold the baffle in place. Now to replace it...
                              Hopefully it's as simple as that Pete. Doesn't hurt to pull the pan though especially because you found what you did before.

                              The pan is an easy check.
                              Greg

                              Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                              ― Albert Einstein

                              80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                              The list changes.

                              Comment

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