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  • Wiring Harness

    So I've spent the last 10 days going through the harness and fixing broken wires, bad splices and cleaning all the contacts. Checked the continuity and installed TC's fuse block. Now I'm finally ready to tape it all back into a harness. Went to the bldg center and bought several rolls of electrical tape. I come home and peel the packages open to start and the tape won't stick to anything ,not even itself. Man how things have gone cheap. I remember when electrical tape was near impossible to get off, and if you wanted to separate it from itself, it was easier to slice it and peel that back like snake skin. How cheaply made everything is now. Half the amount of toilet paper per roll, bags of chips filled with air, herb and pesticides that are little more than dish soap, higher prices for less volumn in the same size box on eveything from cerial to soap. Brasso doesn't shine brass anymore, gears in power tools are made of plastic and now tape that doesn't stick. I'm soooo glad my rides are over 30 years old. Back then things were manufactured to perform the duties for which they were intended!!!
    mack
    79 XS 1100 SF Special
    HERMES
    original owner
    http://i946.photobucket.com/albums/a...ps6932d5df.jpg

    81 XS 1100 LH MNS
    SPICA
    http://i946.photobucket.com/albums/ad305/mack-055/2.jpg

    78 XS 11E
    IOTA
    https://youtu.be/wB5Jfbp6SUc
    https://youtu.be/RaI3WYHSuWA



    Have recovery trailer and shop if you breakdown in my area.
    Frankford, Ont, Canada
    613-398-6186

  • #2
    Just as bad on this side of the lakes, if not worse these days....
    81 XS1100H

    Comment


    • #3
      Gorilla

      Gorilla duct tape, one roll will do, and it sticks like you wont beleive It also adds a layer of protection as it is very resistant to wearing through if it rubs anywhere If you want to stay more stock, use this:
      http://www.google.com/webhp?hl=en&ta...w=1280&bih=598
      Cost more,but you get what you pay for
      Last edited by XS1100_OEM4ME; 01-11-2012, 04:03 PM.
      1979 XS1100 Special (Mad Max, OEM) Current
      1980 XS1100 Special
      1990 V Max
      1982 KZ750 LTD Twin
      1986 700 FZR Yamaha Fazer (faster then expected)
      1979 XS750 Special (my 1st Special)
      1974 CB750-Four



      Past/pres Car's
      1961 Catalina 389/1970 Torino GT 351/1967GTO 12to1 comp./ Roller cam/ T-10/ 456 gear/Tri-power/1967 GTO 400, 1969 Camaro, 1968 Z28, 2001 BMW M Roadster 0 to 60 in 4.5 sec. Jaguar XK8

      Comment


      • #4
        Mack, you bought what electricians refer to as 'crap tape' or 'jap wrap' (which is now made in China...lol)....

        Buy the good stuff; there's a huge difference. Get either Plymouth Premium or Scotch 33+. Yeah, it'll cost you better than $5 per roll, but you won't have issues with it sticking or find a gooey, unravelled mess a year after. All we ever used it for was temporary things, or as 'filler' under the good tape (in both cases it works fine); anything that was to be a permanent installation got the high-priced spread..

        It does help a bunch if everything is warm, or at least the tape, whether it's good or cheap tape; but crap tape is notorious for working very poorly when it's cold.
        Last edited by crazy steve; 01-11-2012, 04:22 PM.
        Fast, Cheap, Reliable... Pick any two

        '78E original owner - resto project
        '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
        '82 XJ rebuild project
        '80SG restified, red SOLD
        '79F parts...
        '81H more parts...

        Other current bikes:
        '93 XL1200 Anniversary Sportster 85RWHP
        '86 XL883/1200 Chopper
        '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
        Cage: '13 Mustang GT/CS with a few 'custom' touches
        Yep, can't leave nuthin' alone...

        Comment


        • #5
          you can also buy the cold weather tape that is good for -5C i have always had good luck with the docap tape.
          '79 XS11SF

          Comment


          • #6
            Tape

            Braved the ice storm today and went out and got the 3M 33+. Worked like a charm. harness is done and going back on bike tomorrow. Thanx
            mack
            79 XS 1100 SF Special
            HERMES
            original owner
            http://i946.photobucket.com/albums/a...ps6932d5df.jpg

            81 XS 1100 LH MNS
            SPICA
            http://i946.photobucket.com/albums/ad305/mack-055/2.jpg

            78 XS 11E
            IOTA
            https://youtu.be/wB5Jfbp6SUc
            https://youtu.be/RaI3WYHSuWA



            Have recovery trailer and shop if you breakdown in my area.
            Frankford, Ont, Canada
            613-398-6186

            Comment


            • #7
              Main fuse

              So I've got the harness in up to the coils now. I just want to thank the designers and engineers at Yamaha for leaving soooo much clearance and finger room to make all the connections. Shop looks there has been a knife fight over there. Knuckles are in sad shape. Anyway I'll take this oportunity to demonstrate how stupid I am by asking this question. Why did they put the main fuse in a holder on the opposite side of the bike rather than in the fuse block?
              mack
              79 XS 1100 SF Special
              HERMES
              original owner
              http://i946.photobucket.com/albums/a...ps6932d5df.jpg

              81 XS 1100 LH MNS
              SPICA
              http://i946.photobucket.com/albums/ad305/mack-055/2.jpg

              78 XS 11E
              IOTA
              https://youtu.be/wB5Jfbp6SUc
              https://youtu.be/RaI3WYHSuWA



              Have recovery trailer and shop if you breakdown in my area.
              Frankford, Ont, Canada
              613-398-6186

              Comment


              • #8
                Originally posted by mack View Post
                ...Anyway I'll take this oportunity to demonstrate how stupid I am by asking this question. Why did they put the main fuse in a holder on the opposite side of the bike rather than in the fuse block?
                Not a stupid question, IMO mother Yamaha used a stupid answer...

                Why? Who can know.... I would surmise that they didn't want to 'tool up' for another fuse panel design, although they didn't have any qualms about having multiple seat/sidecover/fork/fender/brake designs....

                By the way, that 'crap wrap' tape makes fair-to-middlin' temporary bandaids...
                Fast, Cheap, Reliable... Pick any two

                '78E original owner - resto project
                '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                '82 XJ rebuild project
                '80SG restified, red SOLD
                '79F parts...
                '81H more parts...

                Other current bikes:
                '93 XL1200 Anniversary Sportster 85RWHP
                '86 XL883/1200 Chopper
                '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                Cage: '13 Mustang GT/CS with a few 'custom' touches
                Yep, can't leave nuthin' alone...

                Comment


                • #9
                  Originally posted by mack View Post
                  So I've got the harness in up to the coils now. I just want to thank the designers and engineers at Yamaha for leaving soooo much clearance and finger room to make all the connections. Shop looks there has been a knife fight over there. Knuckles are in sad shape. Anyway I'll take this oportunity to demonstrate how stupid I am by asking this question. Why did they put the main fuse in a holder on the opposite side of the bike rather than in the fuse block?
                  Well, as i'm always expecting the worst of mankind, I would venture to guess that it's because it's secured by the locked side panel on that side as there is nothing securing the side panel over the main fuse block.
                  BAMN!

                  '81 XS1100H "Brutus"

                  Comment


                  • #10
                    When I installed TC's fuse box, I moved the main fuse into it. It's all nice and neat.
                    Marty (in Mississippi)
                    XS1100SG
                    XS650SK
                    XS650SH
                    XS650G
                    XS6502F
                    XS650E

                    Comment


                    • #11
                      Fuse

                      Some are calling the fuse that is outside the main OEM fuse box, the main fuse, some say ACC, fuse that does nothing on a 79SF, what is it
                      Originally posted by jetmechmarty View Post
                      When I installed TC's fuse box, I moved the main fuse into it. It's all nice and neat.
                      1979 XS1100 Special (Mad Max, OEM) Current
                      1980 XS1100 Special
                      1990 V Max
                      1982 KZ750 LTD Twin
                      1986 700 FZR Yamaha Fazer (faster then expected)
                      1979 XS750 Special (my 1st Special)
                      1974 CB750-Four



                      Past/pres Car's
                      1961 Catalina 389/1970 Torino GT 351/1967GTO 12to1 comp./ Roller cam/ T-10/ 456 gear/Tri-power/1967 GTO 400, 1969 Camaro, 1968 Z28, 2001 BMW M Roadster 0 to 60 in 4.5 sec. Jaguar XK8

                      Comment


                      • #12
                        79's have the main fuse in the main box, not externally like 80-81's. The acc fuse is the smaller glass one running horizontal.
                        2H7 (79) owned since '89
                        3H3 owned since '06

                        "If it ain't broke, modify it"

                        Comment


                        • #13
                          Thanks

                          Thanks Phil, getting ready to do my fusebox, the OEM sucks So I am guessing no need to mess with the one outside the box, as I have no acc's on the bike?
                          Originally posted by bikerphil View Post
                          79's have the main fuse in the main box, not externally like 80-81's. The acc fuse is the smaller glass one running horizontal.
                          1979 XS1100 Special (Mad Max, OEM) Current
                          1980 XS1100 Special
                          1990 V Max
                          1982 KZ750 LTD Twin
                          1986 700 FZR Yamaha Fazer (faster then expected)
                          1979 XS750 Special (my 1st Special)
                          1974 CB750-Four



                          Past/pres Car's
                          1961 Catalina 389/1970 Torino GT 351/1967GTO 12to1 comp./ Roller cam/ T-10/ 456 gear/Tri-power/1967 GTO 400, 1969 Camaro, 1968 Z28, 2001 BMW M Roadster 0 to 60 in 4.5 sec. Jaguar XK8

                          Comment


                          • #14
                            I left the ACC fuse right where it is. It's a good place to hook up a "power port".
                            Marty (in Mississippi)
                            XS1100SG
                            XS650SK
                            XS650SH
                            XS650G
                            XS6502F
                            XS650E

                            Comment


                            • #15
                              I'm trying

                              to keep this fairly original, although some upgrades are just a good idea. TC's fuse block, Tkat fork brace, Geezers regulator and the conversion of the braking system. I've kept all the original stuff and could put it back on if I was to sell the bike in the future, but that probably isn't going to happen. My estate will have to liquidate them when the time comes.
                              Heh Nubian, what kind of neighborhood you living in where someone would steal a mans main fuse and leave his ride?
                              mack
                              79 XS 1100 SF Special
                              HERMES
                              original owner
                              http://i946.photobucket.com/albums/a...ps6932d5df.jpg

                              81 XS 1100 LH MNS
                              SPICA
                              http://i946.photobucket.com/albums/ad305/mack-055/2.jpg

                              78 XS 11E
                              IOTA
                              https://youtu.be/wB5Jfbp6SUc
                              https://youtu.be/RaI3WYHSuWA



                              Have recovery trailer and shop if you breakdown in my area.
                              Frankford, Ont, Canada
                              613-398-6186

                              Comment

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