This is a bad news/good news update...
DGXSER posted an inexpensive fix for this here: http://www.xs11.com/forum/showthread...thermostat+gas The OEM seal is NLA, and the Mikes gasket which was the alternative choice was being reported as not lasting too long.
So this looked like a decent alternative, easily found/installed. I used one of these on my SG built to replace the hardened/cracked original and it seemed to work.
Well, it didn't work very long. I got a phone call from the new owner of the SG (unrelated to the problem) and he mentioned in passing that the T-stat/gas cap gasket started leaking. But the good news is he found that the '80 XS650 gasket will fit and it's still available new from Yamaha for under $10. He had to order it, and it's not an exact fit (he said it needed to be stretched a bit to get it on), but once on it cured the leaking. Just a heads-up...
I'll note that I've found that you can still get some small parts new from Yamaha (shifter rubber, some seals, among other stuff) and most prices have been reasonable, so rather than take a chance on uneven-quality aftermarket parts I've been trying the dealer first.
DGXSER posted an inexpensive fix for this here: http://www.xs11.com/forum/showthread...thermostat+gas The OEM seal is NLA, and the Mikes gasket which was the alternative choice was being reported as not lasting too long.
So this looked like a decent alternative, easily found/installed. I used one of these on my SG built to replace the hardened/cracked original and it seemed to work.
Well, it didn't work very long. I got a phone call from the new owner of the SG (unrelated to the problem) and he mentioned in passing that the T-stat/gas cap gasket started leaking. But the good news is he found that the '80 XS650 gasket will fit and it's still available new from Yamaha for under $10. He had to order it, and it's not an exact fit (he said it needed to be stretched a bit to get it on), but once on it cured the leaking. Just a heads-up...
I'll note that I've found that you can still get some small parts new from Yamaha (shifter rubber, some seals, among other stuff) and most prices have been reasonable, so rather than take a chance on uneven-quality aftermarket parts I've been trying the dealer first.
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