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    I'm changing my fork seal per the manuals instruction but hit a snag. The manual says my un-sprung spring should measure 24.10" but it only measures 20.10" The regular spring is supposed to measure 19.82" but my forks have the air bleeders on top. Could a 30 yr old spring really be this compressed?
    1980 XS1100G
    -4:2 exhaust
    -Pods
    -Who knows what the future holds..

  • #2
    If this is just an issue of compressed springs will these replacements work?

    http://www.denniskirk.com/jsp/produc...atId=&mmyId=39

    I would like to get new shocks for the rear as well just a little tight on cash at the moment.
    1980 XS1100G
    -4:2 exhaust
    -Pods
    -Who knows what the future holds..

    Comment


    • #3
      Originally posted by New2Me View Post
      I'm changing my fork seal per the manuals instruction but hit a snag. The manual says my un-sprung spring should measure 24.10" but it only measures 20.10" The regular spring is supposed to measure 19.82" but my forks have the air bleeders on top. Could a 30 yr old spring really be this compressed?
      No, the Standard and Special models use different length springs. The Standard springs are shorter. The Progressive spring is only one size designed to fit both the Special and Standard. Yes, those springs in the link will work fine and you will notice an improvement in handling with them.
      2H7 (79) owned since '89
      3H3 owned since '06

      "If it ain't broke, modify it"

      Comment


      • #4
        Originally posted by New2Me View Post
        I'm changing my fork seal per the manuals instruction but hit a snag. The manual says my un-sprung spring should measure 24.10" but it only measures 20.10" The regular spring is supposed to measure 19.82" but my forks have the air bleeders on top. Could a 30 yr old spring really be this compressed?
        Check the length for standard springs, doesn't matter about the air part, it's special and standard, with the specials OEM springs being longer than standard's OEM springs. However, the 80 and 81 standards with the air forks also use different springs than the 78 and 79's using a spring more like the specials but shorter. And as someone (crazy steve IIRC) found, there are a couple more difference between the standard air and non-air forks than just the air fitting on the top. I don't recall exactly what it was, but they are actually a little bit better fork, somewhere in between the older standard fork and the special for (yes, I'll admit it, except for the weird brakes the specials forks are a little bit better).
        Cy

        1980 XS1100G (Brutus) w/81H Engine
        Duplicolor Mirage Paint Job (Purple/Green)
        Vetter Windjammer IV
        Vetter hard bags & Trunk
        OEM Luggage Rack
        Jardine Spaghetti 4-2 exhaust system
        Spade Fuse Box
        Turn Signal Auto Cancel Mod
        750 FD Mod
        TC Spin on Oil Filter Adapter (temp removed)
        XJ1100 Front Footpegs
        XJ1100 Shocks

        I was always taught to respect my elders, but it keeps getting harder to find one.

        Comment


        • #5
          Originally posted by bikerphil View Post
          No, the Standard and Special models use different length springs. The Standard springs are shorter. The Progressive spring is only one size designed to fit both the Special and Standard. Yes, those springs in the link will work fine and you will notice an improvement in handling with them.
          Hmm my Clymer don't tell me the difference.
          It just says "regular fork - 19.82 in., Air/oil - 24.10in." and if my spring is shorter than those dimensions to replace.

          When I pulled the fork I didn't have any air pressure in the forks so I'm thinking the valves need new o-rings as well. Rubber will not work on these right, because of the oil?
          1980 XS1100G
          -4:2 exhaust
          -Pods
          -Who knows what the future holds..

          Comment


          • #6
            Buna-N o-rings are fine. Head to any bearing supply house and you should be able to find them there. I live in a farm region and the are pretty common here.
            Last edited by latexeses; 08-11-2011, 07:10 PM.
            RIP Whiskers (Shop Boss) 25+yrs

            "It doesn't hurt until you find out no one is looking"

            Everything on hold...

            Comment


            • #7
              Originally posted by New2Me View Post
              Hmm my Clymer don't tell me the difference.
              It just says "regular fork - 19.82 in., Air/oil - 24.10in." and if my spring is shorter than those dimensions to replace.
              Yep, well that's the Clymer manual for you. If you get the Progressive springs, air is not needed anymore.
              2H7 (79) owned since '89
              3H3 owned since '06

              "If it ain't broke, modify it"

              Comment


              • #8
                Originally posted by bikerphil View Post
                Yep, well that's the Clymer manual for you. If you get the Progressive springs, air is not needed anymore.
                Is there a better manual I can get in the future?

                Do you happen to know what the progressive spring length is?
                1980 XS1100G
                -4:2 exhaust
                -Pods
                -Who knows what the future holds..

                Comment


                • #9
                  Originally posted by New2Me View Post
                  Is there a better manual I can get in the future?

                  Do you happen to know what the progressive spring length is?
                  Free length is 20.50" , P/N 11-1110.

                  http://www.progressivesuspension.com/literature.html

                  http://www.progressivesuspension.com/pdfs/7100-105.pdf

                  You can download the FSM from CatatonicBug, find the link in one of his posts.
                  2H7 (79) owned since '89
                  3H3 owned since '06

                  "If it ain't broke, modify it"

                  Comment

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