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Broken float post repair

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  • Broken float post repair

    Ev called in the other night,, fuel stains all over the motor, flowing out the air filter,, serious flooding with up to #*!t fuel economy,

    we lined up a w/shop day, turns out #3 is the problem, going on early investigations,,

    we pulled carbs off, put them on the bench and started surgery,,

    a broken, snapped clean off, swinging in mid air float post, right at the float pin,
    as the vid says, this wasn't expected, and had to be going, no ifs, buts or maybe's
    so untill we rebuilt/seriously cleaned a spare old set { the solution } had to work

    so this is the end result http://www.youtube.com/watch?v=UDyljA4bp00
    never ride faster than your gaurdian angel
    can fly

    1981 rh 5N5
    MIDNIGHTSPECIAL
    1188cc
    4 into 1 pipes with a transac muffler,
    as the motorcycling gods intended everything else stock std

    http://s856.photobucket.com/home/steptoexs11
    http://steptoexs11.webs.com/
    http://www.youtube.com/my_videos?feature=mhum

    1982 vf750 sabre

  • #2
    Nice repair there Steptoe. As to removing and reinstalling the pin, Ken Talbot designed a really nice tool for removing the pins.

    I had a set of carbs with some seriously stuck pins, tried all my usual methods and just knew I was gonna break something before those pins came loose. I soaked them, heated them, everything, still no joy. So I made Ken's tool with nothing more than a hand drill, a rat tail file, a hack saw, and a piece of 2X2 aluminum angle. I will never pull anothr pin that does not simply slide out with finger pressure without using that tool. It quickly and safely removed all the pins.

    For reinstalling them, I have never used anything more than finger pressure. The carb body surrounds the pin so tight there is no way it comes out after the bowl is on.
    Life is what happens while your planning everything else!

    When your work speaks for itself, don't interrupt.

    81 XS1100 Special - Humpty Dumpty
    80 XS1100 Special - Project Resurrection


    Previously owned
    93 GSX600F
    80 XS1100 Special - Ruby
    81 XS1100 Special
    81 CB750 C
    80 CB750 C
    78 XS750

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    • #3
      I ALWAYS remove the shoulder (and head) from the pins before re-installing them. Never have to worry about it again.
      '81 XS1100 SH

      Melted to the ground during The Valley Fire

      Sep. 12th 2015

      RIP

      Comment


      • #4
        Originally posted by 81xsproject View Post
        I ALWAYS remove the shoulder (and head) from the pins before re-installing them. Never have to worry about it again.
        So you just have a straight rod then?

        I usually grind down the pin near the head but have always left the head on for something to grab on to.
        Nathan
        KD9ARL

        μολὼν λαβέ

        1978 XS1100E
        K&N Filter
        #45 pilot Jet, #137.5 Main Jet
        OEM Exhaust
        ATK Fork Brace
        LED Dash lights
        Ammeter, Oil Pressure, Oil Temp, and Volt Meters

        Green Monster Coils
        SS Brake Lines
        Vision 550 Auto Tensioner

        In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

        Theodore Roosevelt

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