Hello again and thanks for all the ideas. I have the transmission out and find that the #1 shift fork is wearing on the inside face as a result of not being able to encourage 2nd gear to engage. The gear it is attemting to move is only battering the face of its mate(large gear) in an attempt to mesh with the slots. I can provide pictures if there is a way to do that.
I do not have a slipping out of gear problem but a failure to sync problem. The previous owner says he could ride in 3rd but had to skip 2nd.
The shift forks look fine and gear contact surfaces are barely showing wear so i am hoping someone can explain how the gears sync or the mechanics of a spinning transmission so i can trouble shoot it. The transmission works perfectly when on the bench turning the wheel by hand.
Help!
P.S. The shift drum and pins/star keeper are all in tact so the extra pin looks to be from a previous fix and left in the trani pan.
I do not have a slipping out of gear problem but a failure to sync problem. The previous owner says he could ride in 3rd but had to skip 2nd.
The shift forks look fine and gear contact surfaces are barely showing wear so i am hoping someone can explain how the gears sync or the mechanics of a spinning transmission so i can trouble shoot it. The transmission works perfectly when on the bench turning the wheel by hand.
Help!
P.S. The shift drum and pins/star keeper are all in tact so the extra pin looks to be from a previous fix and left in the trani pan.
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