I am in the middle of taking apart my front end and am replacing the steering bearings and can't get the lower race out of the head tube. It has two small notches but I can't get anything to work to pry it loose. I bought a thin and long punch but that did not work - actually bent the punch. Any suggestions?
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Help - removing lower steering race
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I have heard people have trouble with that race but mine came out pretty easy with a long punch.Nathan
KD9ARL
μολὼν λαβέ
1978 XS1100E
K&N Filter
#45 pilot Jet, #137.5 Main Jet
OEM Exhaust
ATK Fork Brace
LED Dash lights
Ammeter, Oil Pressure, Oil Temp, and Volt Meters
Green Monster Coils
SS Brake Lines
Vision 550 Auto Tensioner
In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.
Theodore Roosevelt
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Use a long punch. Insert it through the top of the head tube and land it in one of the notches you see. Drive one side then go to the notch on the other side and give it a shot. Working one side then the other should get it out.2-79 XS1100 SF
2-78 XS1100 E Best bike Ever
80 XS 1100 SG Big bore kit but not fully running yet.
Couple of more parts bikes of which 2 more will live!
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Gentle and even tapping with a long pin punch through those notches is usually enough. It's important that you do it evenly, i.e. 1 tap one side, 1 tap the other. It needs to come out straight, skew it sideways and it will jam, and possibly damage the stem.
That said, they can be complete bstards to get out. As mentioned, a careful cut with a dremel will do the trick, as will running a bead of weld with a mig around the circumference of the race, and letting it cool. Once the weld shrinks the thing will likely just drop out.1980 SG. (Sold - waiting on replacement)
2000 XJR1300. The Real modern XS11. Others are just pretenders.
Woman (well, my wife anyway) are always on Transmit and never Receive.
"A man should look for what is, and not for what he thinks should be" Albert Einstien.
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I've been using a long punch but have basically destroyed the tip - this race is just not moving. I am guessing it has not been touched in 33 years. I'll keep working it but will probably move to the dremel soon._____________________
78 XS1100 - mainly stock
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If you don't mind repainting you could put a little heat to the outside is the neck.
Also if the punch is ruined as a regular punch take it to the beach grinder and reshape the head to better fit the slot in the neck, don't heat the punch up to much at once though or else it will get to soft.Nathan
KD9ARL
μολὼν λαβέ
1978 XS1100E
K&N Filter
#45 pilot Jet, #137.5 Main Jet
OEM Exhaust
ATK Fork Brace
LED Dash lights
Ammeter, Oil Pressure, Oil Temp, and Volt Meters
Green Monster Coils
SS Brake Lines
Vision 550 Auto Tensioner
In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.
Theodore Roosevelt
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Spray some PB Blaster down the neck. Let it soak for 15 min. That should help free the bearing race from the neck.
OzzFour wheels move your body, two wheels move your soul.
ATGATT, It could save your life!
1980 XS 1100SG
Dyna 3 Ohm Hi Output Coils
Pod Filters
DynoJet Kit
T.C.'s Fuse Block
Slip Streamer Turbo Windshield
Custom Tank and Side Cover Decals
V-Max Auto CCT
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Finally done!!
After about 4 hours I finally got this SOB out. I used about 10 different punches, screwdrivers, etc., to try and tap it out. No success. I kept bending or gouging whatever I used. Tried a dremel to try and cut through it - no success. I then kept heating it up and tapping it hard with a punch. After an hour of this it finally came out. Quite an adventure. I probably invested $40 in punches and dremel cutting wheels. Oh well, its out and the new races are in. Now I need to figure out how to get the lower bearings on the steering stem._____________________
78 XS1100 - mainly stock
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Pleased you finally got it out, but i'm suprised the Dremel didnt do the job, normally, if having to resort to it, a cut across the bearing face would be all that was needed.
Hopefully you didnt have too put much heat on the stem.1980 SG. (Sold - waiting on replacement)
2000 XJR1300. The Real modern XS11. Others are just pretenders.
Woman (well, my wife anyway) are always on Transmit and never Receive.
"A man should look for what is, and not for what he thinks should be" Albert Einstien.
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Originally posted by tri650 View PostAfter about 4 hours I finally got this SOB out. I used about 10 different punches, screwdrivers, etc., to try and tap it out. No success. I kept bending or gouging whatever I used. Tried a dremel to try and cut through it - no success. I then kept heating it up and tapping it hard with a punch. After an hour of this it finally came out. Quite an adventure. I probably invested $40 in punches and dremel cutting wheels. Oh well, its out and the new races are in. Now I need to figure out how to get the lower bearings on the steering stem.
BTDT...Greg
Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”
― Albert Einstein
80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.
The list changes.
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