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  • Brake Pad Kit

    As I'm having so much fun with the carbs I thought I'd add to my enjoyment and deal with the front brakes.

    After cleaning I noticed this:



    It seems as though there are shims on the one but I can't understand why given the location of these things. The fit snugly over the caliper and it doesn't make sense to me why a shim would be required.

    Also, I am unable to pull the piston out of the cylinder. Is there a special puller to do this or is it just brute force and ignorance. I've got it part way out but that's it. Haven't even looked at the other one yet.

    Thanks
    Bob
    1979 XS1100F

  • #2
    Those black rubber pieces are just to reduce vibrations that can cause brake pad squeal, no biggie if they are missing on one. If you are trying to remove the caliper piston, either push it out with the master cylinder fluid pressure. If it's off the bike, compressed air will work, just watch your fingers when that piston comes flying out. A grease gun works for removing pistons too, hook it to the open bleeder screw.
    2H7 (79) owned since '89
    3H3 owned since '06

    "If it ain't broke, modify it"

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    • #3
      It is of the bike so I'll try the compressed air method.
      Excellent, thanks

      Bob
      1979 XS1100F

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      • #4
        Like Phil stated, for the compressed air method, I put a balled up rag in front of the piston, between it and the caliper "forks". Let it catch the piston, do not let your fingers get in there. That piston will likely come flying out like a bullet and would smash/ tear up your fingers.
        Life is what happens while your planning everything else!

        When your work speaks for itself, don't interrupt.

        81 XS1100 Special - Humpty Dumpty
        80 XS1100 Special - Project Resurrection


        Previously owned
        93 GSX600F
        80 XS1100 Special - Ruby
        81 XS1100 Special
        81 CB750 C
        80 CB750 C
        78 XS750

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        • #5
          Put a small wood shim or some cardboard over the piston and then put rags over the caliprr when using compressed air. She will fly of you don't!
          Nathan
          KD9ARL

          μολὼν λαβέ

          1978 XS1100E
          K&N Filter
          #45 pilot Jet, #137.5 Main Jet
          OEM Exhaust
          ATK Fork Brace
          LED Dash lights
          Ammeter, Oil Pressure, Oil Temp, and Volt Meters

          Green Monster Coils
          SS Brake Lines
          Vision 550 Auto Tensioner

          In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

          Theodore Roosevelt

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          • #6
            Those 'shims' are stainless steel clips that prevent the pads from wearing the soft aluminum brackets and also help locate/retain the pads; make sure you reinstall them. There's also supposed to be a thin shim on both pads; between the caliper body on the inside pad, and the pad and the piston. These are usually missing, and if they are it's not a big deal.

            As far as getting a stuck piston out, if you have a grease gun, plug the hose hole with an appropriate bolt, loosen the bleed screw, then put the gun on the screw. Start pumping, and the piston will ooze right out...
            Fast, Cheap, Reliable... Pick any two

            '78E original owner - resto project
            '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
            '82 XJ rebuild project
            '80SG restified, red SOLD
            '79F parts...
            '81H more parts...

            Other current bikes:
            '93 XL1200 Anniversary Sportster 85RWHP
            '86 XL883/1200 Chopper
            '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
            Cage: '13 Mustang GT/CS with a few 'custom' touches
            Yep, can't leave nuthin' alone...

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            • #7
              Best tip I ever got here was the grease gun for the stuck caliper. Worked great!
              Bothell, WA
              1980 XS1100SG

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