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  • Dropped a nut...into the engine

    I was in the process of changing the valve ships out and removed the cams to do this. As I was putting it back together I dropped one of the cam chain holder nuts down the cam chain hole. I got a telescoping magnet and tried fishing it out with no luck. I then removed the exhaust and dropped the oil pan I found a washer but no nut. I'm hoping to not have to pull and split the case.
    Does any one have any suggestions on how to find/get this out?
    Ty

    78 XS1100E - Now in Minnesota
    80 XS1100LG - The Punisher
    82 XJ1100 - Current project - The Twins
    82 XJ1100 - Wife's Bike - The Twins
    82 XJ1100 - Daughter's Bike
    72 Suzuki TS125 - Daughter's Bike
    72 Yamaha Mini JT2 - Youngest Daughter's bike (She wants a bigger one now)

  • #2
    Could try pulling the oil filter cup as well. Not sure but it can't hurt to look there. It is right below that galley.

    Otherwise, with the tranny pan removed, you could remove the timing cover and using a hex head socket turn the engine gently to see if that drops it out.
    Life is what happens while your planning everything else!

    When your work speaks for itself, don't interrupt.

    81 XS1100 Special - Humpty Dumpty
    80 XS1100 Special - Project Resurrection


    Previously owned
    93 GSX600F
    80 XS1100 Special - Ruby
    81 XS1100 Special
    81 CB750 C
    80 CB750 C
    78 XS750

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    • #3
      Don't give up with the magnet. I'm afraid that might be yer only hope. Or ya could turn the bike upside down and flush it out with diesel or kerosine. I would spend hours with the magnet. You may be SOL...

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      • #4
        Been there

        Done that. With the pan off you can see in there from the left side pretty good and get the magnet in there. i was lucky I did that because in the process I found a broken bolt in the pan.
        You can't stay young forever, but you can be immature for the rest of your life...

        '78E "Pathfinder" Show bike...
        Lovingly restored by Dave Delzell
        Drilled airbox
        Tkat fork brace
        Hardly mufflers
        late model carbs
        Newer style fuses
        Oil pressure guage
        Custom security system
        Stainless braid brake lines

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        • #5
          I have some experience with this scenario too. In my case, I had zero luck with the magnet. I removed the oil pan, slid my hand up inside the opening, pointed towards the front of the engine, and put my fingers right on the nut. Easy-peazy...

          YMMV...
          Ken Talbot

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          • #6
            I have take the Oil filter off, nothing in there but oil filter and oil. I tried pouring a quart of oil down the cam chain hole and so far nothing. I did think about turning the bike upside down but I have no practical way of doing that. I thought about using a water hose to flush it out then using WD40 afterwards but I don't know if that’s a good idea or not. I will try the magnet from underneath and see if that works. I have turned the engine over by hand and nothing is jammed up.
            Ty

            78 XS1100E - Now in Minnesota
            80 XS1100LG - The Punisher
            82 XJ1100 - Current project - The Twins
            82 XJ1100 - Wife's Bike - The Twins
            82 XJ1100 - Daughter's Bike
            72 Suzuki TS125 - Daughter's Bike
            72 Yamaha Mini JT2 - Youngest Daughter's bike (She wants a bigger one now)

            Comment


            • #7
              I agree to keep trying with the magnet or whatever clever way you can do. Possibly use a small hose or wire to probe around down there and see if you can move it to a more accessible place. Or you could try something like shoving a piece of fuel hose down the valley and the putting compressed air to it. That may cause the nut to move to where you can retrieve it. I have never tried it and it may also blow it where you do not want but just a thought I had. If you have to split the engine to get it out I would try that first.
              Last edited by Rasputin; 04-03-2011, 11:16 PM.
              2-79 XS1100 SF
              2-78 XS1100 E Best bike Ever
              80 XS 1100 SG Big bore kit but not fully running yet.
              Couple of more parts bikes of which 2 more will live!

              Comment


              • #8
                My local garage has a small camera on a thin probe. It connects to a laptop and is designed exactly for the problem you have.

                Although it's too late now, I find it better to block holes with lint-free rags before disassembling anything.

                I have a couple of crankcases here, split open. If you think a photo of the interior of one might help you, let me know and I'll post the pix. There are little shelves and protrusions where it might have stuck
                Last edited by James England; 04-04-2011, 01:41 AM.
                XS1100F 1980 European model. Standard. Dyna coils. Iridium plugs. XS750 final drive (sometimes). Micron fork brace. Progressive front springs. Geezer regulator/rectifier. Stainless 4 into 2 exhaust. Auto CCT (Venturer 1300) SOLD. New project now on the go. 1980 European model.

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                • #9
                  Thanks for the feed back guys. I wish I had a lift to make this easier to work on. I'll keep working on it with the magnet latter tonight, dang job keeps getting in the way of fixing the bike. I'll keep you posted when and how I find it.

                  Thanks again.
                  Ty

                  78 XS1100E - Now in Minnesota
                  80 XS1100LG - The Punisher
                  82 XJ1100 - Current project - The Twins
                  82 XJ1100 - Wife's Bike - The Twins
                  82 XJ1100 - Daughter's Bike
                  72 Suzuki TS125 - Daughter's Bike
                  72 Yamaha Mini JT2 - Youngest Daughter's bike (She wants a bigger one now)

                  Comment


                  • #10
                    For the future, a magnet on the socket helps keep things from falling into the engine. I've seen socket sets with magnets permanently installed, don't recall who sold 'em. Regardless, any small magnet stuck to the socket will help.
                    Former owner, but I have NO PARTS LEFT!

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                    • #11
                      Thanks Davinci. I'll have to keep that in mind the next time I'm working with small nuts and washers like this.
                      Ty

                      78 XS1100E - Now in Minnesota
                      80 XS1100LG - The Punisher
                      82 XJ1100 - Current project - The Twins
                      82 XJ1100 - Wife's Bike - The Twins
                      82 XJ1100 - Daughter's Bike
                      72 Suzuki TS125 - Daughter's Bike
                      72 Yamaha Mini JT2 - Youngest Daughter's bike (She wants a bigger one now)

                      Comment


                      • #12
                        Have you tried using compressed air? Block off any openings you can and try to focus the air down where the nut would be and give er a shot ??
                        1980 XS standard With Pods and Harley mufflers

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                        • #13
                          That will be the last thing I will try before pulling the engine. It might blow it some ware I don't want it.
                          Ty

                          78 XS1100E - Now in Minnesota
                          80 XS1100LG - The Punisher
                          82 XJ1100 - Current project - The Twins
                          82 XJ1100 - Wife's Bike - The Twins
                          82 XJ1100 - Daughter's Bike
                          72 Suzuki TS125 - Daughter's Bike
                          72 Yamaha Mini JT2 - Youngest Daughter's bike (She wants a bigger one now)

                          Comment


                          • #14
                            Not a whole lot of places it can go other than down, and thats where you want it.
                            Nathan
                            KD9ARL

                            μολὼν λαβέ

                            1978 XS1100E
                            K&N Filter
                            #45 pilot Jet, #137.5 Main Jet
                            OEM Exhaust
                            ATK Fork Brace
                            LED Dash lights
                            Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                            Green Monster Coils
                            SS Brake Lines
                            Vision 550 Auto Tensioner

                            In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                            Theodore Roosevelt

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                            • #15
                              Originally posted by tcoop View Post
                              - - - - I did think about turning the bike upside down but I have no practical way of doing that. - - - I thought about using a water hose to flush it out then using WD40 afterwards but I don't know if that’s a good idea or not. - - -
                              Hi Ty,
                              it takes 3 friends and a box of beer to do an invert & shake on a 350 AJS so as the 7R weighs ~300 lbs it'd take 7 friends & 2 boxes for an XS11?
                              And no way should you ever put water in your engine.
                              I'm with Shacknasty, attempting a kerosene or diesel fuel flushout can do no harm and may even work.
                              Fred Hill, S'toon
                              XS11SG with Spirit of America sidecar
                              "The Flying Pumpkin"

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