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  • #16
    CAD File

    Yep.. I have the CAD files and was even tossing around the idea of an aluminum template to clamp on to the rotor(s) to be drilled.
    Thanks to Brian for sending and sharing the drawings.
    78 XS1100E Standard
    Coca Cola Red
    Hooker Headers

    http://i408.photobucket.com/albums/p...m/DSC00580.jpg

    1979 XS1100 Special
    http://i408.photobucket.com/albums/p...m/DSC00612.jpg

    1980 XS Standard
    http://i408.photobucket.com/albums/p...m/DSC01137.jpg

    2006 Roadstar Warrior
    http://i408.photobucket.com/albums/p...um/warrior.jpg

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    • #17
      I'm sure by now you've found the tech article on doing your own drilled rotors....

      Ken Talbot

      Comment


      • #18
        Years ago, when I was still an all weather rider, I tried an idea of removing the front pads that were soon needing replaced anyway, scribing lines every ¼ inch across the pad material slightly angled off the rooter sweep. Then using my calibrated eyeball and hacksaw, cut lines about an eighth inch deep. This did improve wet braking noticeably and became standard practice for me until my next bike that came with slotted rotors. Three things keep from this practice on my ’79 Special – I am now a fair weather rider – I wish to keep my XS11SF as close to stock as possible and - those swinging calipers freak me out enough already.
        1979 XS 1100 Special - Nicknamed "MONSTER"

        ATC fuse box
        Braded stainless brake lines
        4/2 aftermarket exhaust(temp until stock is re-chromed )
        V-Max auto cam chain adjuster
        Brake light modulator with reserve brake light bypass
        Vetter Windjammer III faring
        Tkat Fork Brace

        "Americans have the right and advantage of being armed; unlike the citizens of the countries whose governments are afraid to trust the people with arms”
        James Madison, The Federalists Papers

        Comment


        • #19
          That used to be standard on pads for non-drilled rotors; the factory pads had a slot cut in each pad, and even aftermarket pads had that slot. But they seem to have deleted this on some newer pads, probably as a cost-cutting measure...
          Fast, Cheap, Reliable... Pick any two

          '78E original owner - resto project
          '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
          '82 XJ rebuild project
          '80SG restified, red SOLD
          '79F parts...
          '81H more parts...

          Other current bikes:
          '93 XL1200 Anniversary Sportster 85RWHP
          '86 XL883/1200 Chopper
          '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
          Cage: '13 Mustang GT/CS with a few 'custom' touches
          Yep, can't leave nuthin' alone...

          Comment


          • #20
            Originally posted by je2wheeler View Post
            - - - I am now a fair weather rider – I wish to keep my XS11SF as close to stock as possible and - those swinging calipers freak me out enough already.
            Hi je2,
            even fair weather riders may have to ride home in the rain.
            IMHO drilled rotors would be an OK upgrade.
            Or if you could swap in a set of slotted rotors (or had a bro with milling machine) your '79 could pass for an '80.
            Yeah, me too. But save heroic modification we are stuck with them, tapered pads and all.
            Fred Hill, S'toon
            XS11SG with Spirit of America sidecar
            "The Flying Pumpkin"

            Comment


            • #21
              Originally posted by crazy steve View Post
              That used to be standard on pads for non-drilled rotors; the factory pads had a slot cut in each pad, and even aftermarket pads had that slot. But they seem to have deleted this on some newer pads, probably as a cost-cutting measure...
              Isn't that slot (usually vertical) designed as a "wear marker"? Once you get to the bottom of the slot, that's when you're supposed to replace the pads. I can't imagine a vertical slot having any benefit in terms of water dispersion.
              1980 XS850SG - Sold
              1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
              Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
              Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

              Whether you think you can, or you think you cannot - You're right.
              -H. Ford

              Comment


              • #22
                Originally posted by CatatonicBug View Post
                Isn't that slot (usually vertical) designed as a "wear marker"? Once you get to the bottom of the slot, that's when you're supposed to replace the pads. I can't imagine a vertical slot having any benefit in terms of water dispersion.
                There were other grooves in them other than the wear marker groove.
                Nathan
                KD9ARL

                μολὼν λαβέ

                1978 XS1100E
                K&N Filter
                #45 pilot Jet, #137.5 Main Jet
                OEM Exhaust
                ATK Fork Brace
                LED Dash lights
                Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                Green Monster Coils
                SS Brake Lines
                Vision 550 Auto Tensioner

                In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                Theodore Roosevelt

                Comment


                • #23
                  Im not sure of my information but I do recall that Mikes XS sell sets of drilled floating rotas for the XS650 that fit the XS1100 Std only.
                  If this is correct, then this could be just a cheque book upgrade for those of us that dont have access to machine shops or the time to do this job.
                  Could be worth a look into for some members, or even get conformation from somebody who has used MikesXS rotors
                  http://i139.photobucket.com/albums/q...e/DSC00009.jpg
                  1980 XS1100 Std English Assembled, 378k miles
                  In stock untouched contion.
                  http://i139.photobucket.com/albums/q...e/seatside.jpg
                  1979 XS1100F Std NZ new,
                  Mikes XS coils
                  Jardine 4-1
                  Pod filters
                  Harley Davidson Rear Fender
                  Bullet signal lights
                  Twin 75mm headlights
                  Self made single seat

                  Comment


                  • #24
                    Originally posted by CatatonicBug View Post
                    Isn't that slot (usually vertical) designed as a "wear marker"? Once you get to the bottom of the slot, that's when you're supposed to replace the pads. I can't imagine a vertical slot having any benefit in terms of water dispersion.
                    'Bug, you'll sometimes even see these slots on special caliper pads. They do zero good as wear indicators on those as you can't see them until the caliper is off.

                    How much good do they do? Not a lot, but something's better than nothing...

                    And the Mikes rotors require that you space the calipers closer to the wheels; nobody has reported if there's enough room on a XS11 to do that...
                    Last edited by crazy steve; 02-04-2011, 12:31 PM.
                    Fast, Cheap, Reliable... Pick any two

                    '78E original owner - resto project
                    '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                    '82 XJ rebuild project
                    '80SG restified, red SOLD
                    '79F parts...
                    '81H more parts...

                    Other current bikes:
                    '93 XL1200 Anniversary Sportster 85RWHP
                    '86 XL883/1200 Chopper
                    '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                    Cage: '13 Mustang GT/CS with a few 'custom' touches
                    Yep, can't leave nuthin' alone...

                    Comment


                    • #25
                      Originally posted by CatatonicBug View Post
                      Isn't that slot (usually vertical) designed as a "wear marker"? Once you get to the bottom of the slot, that's when you're supposed to replace the pads. I can't imagine a vertical slot having any benefit in terms of water dispersion.
                      Anything that gives somewhere for water and/or gases (formed under braking as the material outgases) increases braking power. One of the reasons for drilling or slotting rotors is to increase braking power by letting the gases that form from the friction and heat of stopping the vehicle. With solid rotors the gas builds up between the pad and rotor and it takes more force to hold the pad against the rotor for braking. And water on the rotor is even worse, far worse. Its not just the water per say, but that it can flash to steam under braking and the drilling or slotting lets it escape out from under the pads.
                      Cy

                      1980 XS1100G (Brutus) w/81H Engine
                      Duplicolor Mirage Paint Job (Purple/Green)
                      Vetter Windjammer IV
                      Vetter hard bags & Trunk
                      OEM Luggage Rack
                      Jardine Spaghetti 4-2 exhaust system
                      Spade Fuse Box
                      Turn Signal Auto Cancel Mod
                      750 FD Mod
                      TC Spin on Oil Filter Adapter (temp removed)
                      XJ1100 Front Footpegs
                      XJ1100 Shocks

                      I was always taught to respect my elders, but it keeps getting harder to find one.

                      Comment


                      • #26
                        Originally posted by crazy steve View Post
                        And the Mikes rotors require that you space the calipers closer to the wheels; nobody has reported if there's enough room on a XS11 to do that...
                        Is that with all 650 rotors or just the ones from mikesxs? What about the brembo ones at 650central?

                        Originally posted by cywelchjr View Post
                        Anything that gives somewhere for water and/or gases (formed under braking as the material outgases) increases braking power. One of the reasons for drilling or slotting rotors is to increase braking power by letting the gases that form from the friction and heat of stopping the vehicle. With solid rotors the gas builds up between the pad and rotor and it takes more force to hold the pad against the rotor for braking. And water on the rotor is even worse, far worse. Its not just the water per say, but that it can flash to steam under braking and the drilling or slotting lets it escape out from under the pads.
                        Now from my understanding and research the gassing off from the friction is no longer an issue with asbestos free pads. It was mainly only the asbestos that caused the gas so the floating is no longer an issue. The water steam is different though.
                        Nathan
                        KD9ARL

                        μολὼν λαβέ

                        1978 XS1100E
                        K&N Filter
                        #45 pilot Jet, #137.5 Main Jet
                        OEM Exhaust
                        ATK Fork Brace
                        LED Dash lights
                        Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                        Green Monster Coils
                        SS Brake Lines
                        Vision 550 Auto Tensioner

                        In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                        Theodore Roosevelt

                        Comment


                        • #27
                          Originally posted by natemoen View Post
                          Is that with all 650 rotors or just the ones from mikesxs? What about the brembo ones at 650central?
                          Well, 650 Central lists both the Brembo and the XS Performance (which Mikes sells too) rotors, and both kits mention 'longer caliper bolts and spacers' so I would have to assume that you're moving the caliper with both kits. Neither says just how much.

                          But for that kind of money (you'd be looking at $260+ plus for the cheaper rotors, and over $500 for the Brembos!) I would think that a caliper swap would offer a much better bang for your buck. A guy could afford some custom-machined adaptors at that price...
                          Fast, Cheap, Reliable... Pick any two

                          '78E original owner - resto project
                          '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                          '82 XJ rebuild project
                          '80SG restified, red SOLD
                          '79F parts...
                          '81H more parts...

                          Other current bikes:
                          '93 XL1200 Anniversary Sportster 85RWHP
                          '86 XL883/1200 Chopper
                          '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                          Cage: '13 Mustang GT/CS with a few 'custom' touches
                          Yep, can't leave nuthin' alone...

                          Comment


                          • #28
                            I agree, they are not cheap!
                            Nathan
                            KD9ARL

                            μολὼν λαβέ

                            1978 XS1100E
                            K&N Filter
                            #45 pilot Jet, #137.5 Main Jet
                            OEM Exhaust
                            ATK Fork Brace
                            LED Dash lights
                            Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                            Green Monster Coils
                            SS Brake Lines
                            Vision 550 Auto Tensioner

                            In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                            Theodore Roosevelt

                            Comment


                            • #29
                              Originally posted by natemoen View Post
                              Now from my understanding and research the gassing off from the friction is no longer an issue with asbestos free pads. It was mainly only the asbestos that caused the gas so the floating is no longer an issue. The water steam is different though.
                              That may be claimed, but I watched an episode of Horsepower TV where they put drilled and slotted rotors on a Camaro Z28 and it decreased the stopping distance significantly. The only thing that could be causing that would be the gassing. It may be less of an issue, but under heat any material that is used for friction is going to be ablating, and it usually does that by turning into a gas or dust, both of which slots or holes would allow to get out from under the pads easier.
                              Cy

                              1980 XS1100G (Brutus) w/81H Engine
                              Duplicolor Mirage Paint Job (Purple/Green)
                              Vetter Windjammer IV
                              Vetter hard bags & Trunk
                              OEM Luggage Rack
                              Jardine Spaghetti 4-2 exhaust system
                              Spade Fuse Box
                              Turn Signal Auto Cancel Mod
                              750 FD Mod
                              TC Spin on Oil Filter Adapter (temp removed)
                              XJ1100 Front Footpegs
                              XJ1100 Shocks

                              I was always taught to respect my elders, but it keeps getting harder to find one.

                              Comment


                              • #30
                                You can get a marked improvement by replacing the original brake lines with SS lines and completely rebuilding the brake system so it works as it did when the bike was new. This must include honing the MC and caliper piston bores and new rubber parts across the board. If you want added performance over and above that, then you will be wanting to look into lighter full floating rotors and they are not cheap. Full floating rotors allow for the maximum pad to rotor contact any time the brakes are applied.
                                Rob
                                KEEP THE RUBBER SIDE DOWN

                                1978 XS1100E Modified
                                1978 XS500E
                                1979 XS1100F Restored
                                1980 XS1100 SG
                                1981 Suzuki GS1100
                                1983 Suzuki GS750S Katana
                                1983 Honda CB900 Custom

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