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  • Routing of carb hoses?

    Does anyone have a drawing of the routing of all the hoses to the carbs, manifold, petcocks and air box?
    Did a drawing before I took them apart, but misplaced it somewhere.
    Thanks.
    79 XS1100F.
    SuperTrapp 4-1 w/center stand.
    TC's fuse box.
    SOFA filter.
    Venture cam chain adjuster.
    Tkat fork brace.
    Progressive fork springs.

  • #2
    A mental picture...

    No drawing for the Standard, but it is not to horribly difficult.

    First hose I hook up is the vac advance to the nipple on the engine side of carb no 2. That is the long thinner hose that runs down to the left side engine case cover or timing cover.

    Next would be to hook the vent lines to the air box. That is the lines from the two UPPER Ts between the carbs. If you do not have the factory air box and are using independant filters (PODS) then the vent hoses can just be tied to the frame or something to keep them up above the carbs.

    Now to the petcocks, you should have three lines to hook to each of the petcocks. One is smaller and it is the vacuum line. It will run from the vac nipple on the petcock to one of the vac ports on the intake boots that are right up by the engine. Typically the left side petcock goes to no 2 boot, and the right to no 3. Then you will have two fuel lines that T together and go to the fuel inlet Ts, just hook them up to the oulets. (Note...I have never actually owned a standard, and logic tells me I could be wrong and there may only be one fuel outlet from the petcocks.) HTH
    Last edited by DGXSER; 10-15-2010, 05:14 AM.
    Life is what happens while your planning everything else!

    When your work speaks for itself, don't interrupt.

    81 XS1100 Special - Humpty Dumpty
    80 XS1100 Special - Project Resurrection


    Previously owned
    93 GSX600F
    80 XS1100 Special - Ruby
    81 XS1100 Special
    81 CB750 C
    80 CB750 C
    78 XS750

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    • #3
      DGXER.
      Sounds pretty simple. Thanks for creating the mental picture.
      79 XS1100F.
      SuperTrapp 4-1 w/center stand.
      TC's fuse box.
      SOFA filter.
      Venture cam chain adjuster.
      Tkat fork brace.
      Progressive fork springs.

      Comment


      • #4
        Originally posted by DGXSER View Post
        Then you will have two fuel lines that T together and go to the fuel inlet Ts, just hook them up to the oulets. (Note...I have never actually owned a standard, and logic tells me I could be wrong and there may only be one fuel outlet from the petcocks.) HTH
        Close, but not quite.

        DGXSER was right about the upper T between each pair of carbs connecting to the nipples on the airbox, or venting to atmosphere.

        However, each petcock on a Standard has only two nipples. The small one connects to a vacuum nipple on one of the manifolds. The larger nipple connects to the lower T between a pair of carbs. Personally, I like to connect the left side petcock to the T between the right pair of carbs, and the right side petcock to the T between the left pair of carbs. This seems to help eliminate the problem of pinched fuel lines and it give you more room to work when taking the tank off or performing a sync.
        Ken Talbot

        Comment


        • #5
          So in this case logic prevails....proof that neither women or the government were involved.
          Life is what happens while your planning everything else!

          When your work speaks for itself, don't interrupt.

          81 XS1100 Special - Humpty Dumpty
          80 XS1100 Special - Project Resurrection


          Previously owned
          93 GSX600F
          80 XS1100 Special - Ruby
          81 XS1100 Special
          81 CB750 C
          80 CB750 C
          78 XS750

          Comment


          • #6
            DGXER and Ken.

            Originally posted by DGXSER View Post
            So in this case logic prevails....proof that neither women or the government were involved.
            DGXER:
            Logic did prevail !! When I went to look at my tank and carb set up I figured there was a difference between Special and Standard petcocks. Thanks.
            Ken:
            After I came back in, I read your post. Thanks for further clarifying the difference.
            What had me puzzled was a line T'd into each line from the petcocks (about 2in. from the petcocks) to the T's in the carbs. It creates like an H when you imagine it. Apparently to feed all carbs from both petcocks to ensure all gas from both sides of tank is used??? Is this crossover line from factory or had the PO installed it and I replaced it when I have changed hoses??
            79 XS1100F.
            SuperTrapp 4-1 w/center stand.
            TC's fuse box.
            SOFA filter.
            Venture cam chain adjuster.
            Tkat fork brace.
            Progressive fork springs.

            Comment


            • #7
              Not factory but its something plenty of people add in. It's nice then if your driving down the road and need to switch to reserve you only need to switch one at a time and still feed all 4
              Nathan
              KD9ARL

              μολὼν λαβέ

              1978 XS1100E
              K&N Filter
              #45 pilot Jet, #137.5 Main Jet
              OEM Exhaust
              ATK Fork Brace
              LED Dash lights
              Ammeter, Oil Pressure, Oil Temp, and Volt Meters

              Green Monster Coils
              SS Brake Lines
              Vision 550 Auto Tensioner

              In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

              Theodore Roosevelt

              Comment


              • #8
                Originally posted by Tropic-al View Post
                What had me puzzled was a line T'd into each line from the petcocks (about 2in. from the petcocks) to the T's in the carbs. It creates like an H when you imagine it. Apparently to feed all carbs from both petcocks to ensure all gas from both sides of tank is used??? Is this crossover line from factory or had the PO installed it and I replaced it when I have changed hoses??
                On a Special, the petcock nipple which flows when in prime position is the one that flows to a T fitting on the main supply hose. This fitting is on the line coming from the octopus to feed the carbs. When there is no vacuum, the octopus prevents any flow, so that line coming in via the T fitting acts as a sort of side door for getting gas to the supply hose and on to the carbs.

                When a Special petcock is in On or Reserve, gas frows from another nipple to the octopus, which then lets it pass on to the line going to the carbs. On its way to the carbs, the gas passes by that "side door" but of course nothing is coming in that way any more.

                At least, that is the way it should all work on a Special if all the lines are where they are supposed to be. Apparently, that is not always the case!
                Ken Talbot

                Comment


                • #9
                  Originally posted by natemoen View Post
                  Not factory but its something plenty of people add in. It's nice then if your driving down the road and need to switch to reserve you only need to switch one at a time and still feed all 4
                  Just remember that the tunnel in the tank will always cause a separation in the fuel supply. That is the reason we have 2 petcocks. connecting the lines between the petcocks only allows one side's reserve function to work (and yes, it will feed all 4 carbs for a while), but will not allow the use of the fuel "stuck" on the other side to be used unless you eventually turn on that side's "reserve" too.
                  1980 XS850SG - Sold
                  1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
                  Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
                  Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

                  Whether you think you can, or you think you cannot - You're right.
                  -H. Ford

                  Comment


                  • #10
                    I did say one at a time.
                    Nathan
                    KD9ARL

                    μολὼν λαβέ

                    1978 XS1100E
                    K&N Filter
                    #45 pilot Jet, #137.5 Main Jet
                    OEM Exhaust
                    ATK Fork Brace
                    LED Dash lights
                    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                    Green Monster Coils
                    SS Brake Lines
                    Vision 550 Auto Tensioner

                    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                    Theodore Roosevelt

                    Comment


                    • #11
                      Ken.

                      Originally posted by Ken Talbot View Post
                      At least, that is the way it should all work on a Special if all the lines are where they are supposed to be. Apparently, that is not always the case!
                      Thanks for the input. Mine is a Standard though.
                      79 XS1100F.
                      SuperTrapp 4-1 w/center stand.
                      TC's fuse box.
                      SOFA filter.
                      Venture cam chain adjuster.
                      Tkat fork brace.
                      Progressive fork springs.

                      Comment


                      • #12
                        Sorry for the confusion, Tropic-al. I meant to cover your specific issue in my first reply, then added the Special info to the hijack section of the thread. Did the first part help you any?
                        Ken Talbot

                        Comment


                        • #13
                          Ken.

                          Definitely helped.
                          One other question. Is it possible to swing the lower T's to point upwards?
                          Is it going to damage some o ring and leaking might start?
                          I am going by someone's post that showed this and had more room to put filters on.
                          Thanks.
                          79 XS1100F.
                          SuperTrapp 4-1 w/center stand.
                          TC's fuse box.
                          SOFA filter.
                          Venture cam chain adjuster.
                          Tkat fork brace.
                          Progressive fork springs.

                          Comment


                          • #14
                            you can point the 't's up if that helps
                            you in what you want to achieve,
                            just be careful, if those 't's havent been moved in a long
                            time and they feel tight to move, you may run the risk
                            of them leaking.
                            if they are tight to turn give them a squirt of pb blaster or the like
                            and work the 't's up and down gradually,
                            other than that you should be sweet.
                            Last edited by petejw; 10-16-2010, 10:46 PM.
                            pete


                            new owner of
                            08 gen2 hayabusa


                            former owner
                            1981 xs1100 RH (aus) (5N5)
                            zrx carbs
                            18mm float height
                            145 main jets
                            38 pilots
                            slide needle shimmed .5mm washer
                            fitted with v/stax and uni pod filters

                            [url]http://www.youtube.com/watch?v=3pA8dwxmAVA&feature=mfu_in_order&list=UL[/url]

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