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  • bypassing kill switch

    ok so i suspect my starter button and kill switch are faulty which wires can i jumper or coonect to bypass the switch assembly to try and start the bike or wire in a push start button else where????
    1978 xs1100e
    1985 vmax 1200

  • #2
    Take your right hand handlebar switch apart. Disconnect the two R/W wires from the kill switch in the top of the switch casing. Put both wires on the same screw and screw it in. Voila, no kill switch.

    Patrick
    The glorious rays of the rising sun exist only to create shadows in which doom may hide.

    XS11F (Incubus, daily rider)
    1969 Yamaha DT1B
    Five other bikes whose names do not begin with "Y"

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    • #3
      The kill switch and starter button are really simple devices that make obvious electrical connections. What makes you think they are faulty? If you take the housing apart, remove the 2 screws and lift the swich out (be careful not to loose the spring and metal contact strip). Clean the contacts, and re-assemble. The housing needs to ground to the handlebar, so if you have painted handlbars, that may be part of the issue.
      1980 XS850SG - Sold
      1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
      Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
      Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

      Whether you think you can, or you think you cannot - You're right.
      -H. Ford

      Comment


      • #4
        ok so itook my switch apart and cleaned the contacts.my hadle bars are painted and this is what is happening i hit the start button and i can hear and feel the starter switch clicking and then if i wiggle the button or fuss around with it it finally cranks over.

        i have a quick question will gauges off xs1100 special work on standard ? other than fuel guage or light not working with the sending unit is there any other issues as i want the round gauges instead of the square as i am going to go with a cafe racer theme on this bike and think they look nicer for that look.....
        1978 xs1100e
        1985 vmax 1200

        Comment


        • #5
          [QUOTE=paolo1;296012]my hadle bars are painted and this is what is happening i hit the start button and i can hear and feel the starter switch clicking and then if i wiggle the button or fuss around with it it finally cranks over. QUOTE]

          Gonna have to scrape more paint off the handlebar (at the switch and where the bars mount) to get a good ground connection, or run a ground wire.
          Ken Talbot

          Comment


          • #6
            Originally posted by paolo1 View Post
            - - - i have a quick question will gauges off xs1100 special work on standard ? other than fuel gauge or light not working with the sending unit is there any other issues - - -
            Hi Paolo,
            the round gauges will work just fine. I'm not sure if there are differences in the wiring to fix or not but if there are it's an easy fix. You can even get the red light to work by swapping in the thermistor sender from a Special tank.
            Because the fuel sender holes in the Standard and Special tanks are on different sides of the tank tunnel the thermistor sender should point it's wires forwards instead of back or it'll be upside down and not come on until there's only a half-mile's worth of gas left in the reserve.
            Fred Hill, S'toon
            XS11SG with Spirit of America sidecar
            "The Flying Pumpkin"

            Comment


            • #7
              Originally posted by paolo1 View Post
              ok
              i have a quick question will gauges off xs1100 special work on standard ? other than fuel guage or light not working with the sending unit is there any other issues as i want the round gauges instead of the square as i am going to go with a cafe racer theme on this bike and think they look nicer for that look.....
              I changed my clocks over from the square STD clocks to the round special clocks, There is a bit of a mission in doing this and some of the lights are different, ie the turning markers, the STD has 2 the Special 1. I wired the fuel gauge up to what I think was the headlight warning lamp, It glow bright red when a full tank and progressivly gets dimmer as fuel is consumed. IIRC it took me 2 hrs to rewire and fit the different clocks and headlights. I now run two 75mm lights which nicely match the clocks.
              Last edited by subike; 09-08-2010, 11:40 PM.
              http://i139.photobucket.com/albums/q...e/DSC00009.jpg
              1980 XS1100 Std English Assembled, 378k miles
              In stock untouched contion.
              http://i139.photobucket.com/albums/q...e/seatside.jpg
              1979 XS1100F Std NZ new,
              Mikes XS coils
              Jardine 4-1
              Pod filters
              Harley Davidson Rear Fender
              Bullet signal lights
              Twin 75mm headlights
              Self made single seat

              Comment


              • #8
                Originally posted by subike View Post
                ie the turning markers, the STD has 2 the Special 1.

                The 80 & 81 Specials have 2 as well.
                80XS11SG Speedo
                81XS11SH Speedo
                Last edited by Ken Talbot; 09-09-2010, 08:37 AM.
                Richard

                Comment


                • #9
                  Originally posted by rpgoerlich View Post
                  The 80 & 81 Specials have 2 as well.
                  Agree with you on that, the clocks I used were the 160mph clocks which are different again. Interestingly enough, my English assembled std has the square 160mph clocks with 2 signal warning lights, the only square set I have seen so far.....
                  But as a side note refering to the OP. Isolating or removing the kill switch IMO is a bad idea, have you ever slid off the back of the seat of a bike, and because you are holding on to the trottle, which is inevatably pinned wide open, the kill switch is all that you have to keep control of the beast. This was quite often the only option you had on the Kawasaki 500 2 stroke tripples when the power band came on. If you have ever ridden one of those Kwaka 2 stroke tripples, you will know what I mean.
                  http://i139.photobucket.com/albums/q...e/DSC00009.jpg
                  1980 XS1100 Std English Assembled, 378k miles
                  In stock untouched contion.
                  http://i139.photobucket.com/albums/q...e/seatside.jpg
                  1979 XS1100F Std NZ new,
                  Mikes XS coils
                  Jardine 4-1
                  Pod filters
                  Harley Davidson Rear Fender
                  Bullet signal lights
                  Twin 75mm headlights
                  Self made single seat

                  Comment


                  • #10
                    Originally posted by subike View Post
                    Isolating or removing the kill switch IMO is a bad idea,
                    Definitely true. If you take the MSF course, the kill switch is how they tell you to shut off the bike EVERY TIME you dismount. The key is supposed to be secondary. Page 19 of the handbook outlines the FINE-C checklist.
                    1980 XS850SG - Sold
                    1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
                    Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
                    Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

                    Whether you think you can, or you think you cannot - You're right.
                    -H. Ford

                    Comment


                    • #11
                      Originally posted by subike View Post
                      Agree with you on that, the clocks I used were the 160mph clocks which are different again. Interestingly enough, my English assembled std has the square 160mph clocks with 2 signal warning lights, the only square set I have seen so far.....
                      But as a side note refering to the OP. Isolating or removing the kill switch IMO is a bad idea, have you ever slid off the back of the seat of a bike, and because you are holding on to the trottle, which is inevatably pinned wide open, the kill switch is all that you have to keep control of the beast. This was quite often the only option you had on the Kawasaki 500 2 stroke tripples when the power band came on. If you have ever ridden one of those Kwaka 2 stroke tripples, you will know what I mean.
                      I would agree on many bikes, but these have a tipover switch that many others don't have, so if the bike ends up on it's side it's gonna stop if that's working. I know mine works because I dropped it in the driveway and that stopped it. My kill switch has never worked, and in 30 years of riding I can count the times I have used the kill switch on the fingers of one hand.
                      Cy

                      1980 XS1100G (Brutus) w/81H Engine
                      Duplicolor Mirage Paint Job (Purple/Green)
                      Vetter Windjammer IV
                      Vetter hard bags & Trunk
                      OEM Luggage Rack
                      Jardine Spaghetti 4-2 exhaust system
                      Spade Fuse Box
                      Turn Signal Auto Cancel Mod
                      750 FD Mod
                      TC Spin on Oil Filter Adapter (temp removed)
                      XJ1100 Front Footpegs
                      XJ1100 Shocks

                      I was always taught to respect my elders, but it keeps getting harder to find one.

                      Comment


                      • #12
                        Originally posted by cywelchjr View Post
                        I would agree on many bikes, but these have a tipover switch that many others don't have, so if the bike ends up on it's side it's gonna stop if that's working. I know mine works because I dropped it in the driveway and that stopped it. My kill switch has never worked, and in 30 years of riding I can count the times I have used the kill switch on the fingers of one hand.
                        I never want to have to get my bike in the position that the tip over switch is activated. I have used the kill switch many times in the past when riding powerfull bikes, I only weigh in at 70KG, so its easy for me to be hung out the back of the bike if I give it too much in a hurry
                        http://i139.photobucket.com/albums/q...e/DSC00009.jpg
                        1980 XS1100 Std English Assembled, 378k miles
                        In stock untouched contion.
                        http://i139.photobucket.com/albums/q...e/seatside.jpg
                        1979 XS1100F Std NZ new,
                        Mikes XS coils
                        Jardine 4-1
                        Pod filters
                        Harley Davidson Rear Fender
                        Bullet signal lights
                        Twin 75mm headlights
                        Self made single seat

                        Comment


                        • #13
                          If you don't want to deface the paint on the handlebars you can run a ground wire to the switch box and ground it out somewhere else. Which ever way you fix it I would not recommend that you bypass the kill switch permanently. It's the only way to kill the engine without taking one hand off the bars.
                          Rob
                          KEEP THE RUBBER SIDE DOWN

                          1978 XS1100E Modified
                          1978 XS500E
                          1979 XS1100F Restored
                          1980 XS1100 SG
                          1981 Suzuki GS1100
                          1983 Suzuki GS750S Katana
                          1983 Honda CB900 Custom

                          Comment


                          • #14
                            The later year bikes, I believe 80 and up, I know 81 for sure, has a ground wire built into the switch. It attaches to the screw that holds the starter button down. It then runs out the harness and is part of the connector. It would be pretty easy to pull a black wire through the sheathign up to the switch, add a connector to mount it to that screw, and then splice a connector into any black wire, or even find a close screw to tie it to the frame some how.
                            Life is what happens while your planning everything else!

                            When your work speaks for itself, don't interrupt.

                            81 XS1100 Special - Humpty Dumpty
                            80 XS1100 Special - Project Resurrection


                            Previously owned
                            93 GSX600F
                            80 XS1100 Special - Ruby
                            81 XS1100 Special
                            81 CB750 C
                            80 CB750 C
                            78 XS750

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