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  • Reserve Lighting Unit

    So a while back I did the Reserve Lighting Unit Elimination that's in the tech tips here. "Seemed like a good idea at the time" (famous last words huh?) now I'm replacing headlight bulbs way too often, around once a year. The low beam always burns out first, followed by high. I do still have the unit, with enough wire on it to splice it back into place. I intend to do this sometime soon.

    My question is: does anyone have any suggestions as to what may cause it to burn out prematurely other than this? Has anyone else done the mod? Had any problems with it?

    Thanks!
    1980 XS11SG
    Dunlop elite 3's, progressive fork springs, tkat brace
    Stock motor, airbox, carbs, exhaust
    ratted out, mean, and nasty

  • #2
    I too had that problem but mined burned out faster than a year. Which rlu bypass procedure did you follow?. Search my posts and you'll see how I fixed it. If you did what I think you did you are actually having both elements on during dim... you can check by pulling the bulb out and looking at it directly. The rlu procedures are wrong for some 11's. I am at work otherwise id look and let you know
    " She'll make point five past lightspeed. She may not look like much, but she's got it where it counts, kid. I've made a lot of special modifications myself. "

    79 xs11 standard
    xs pods, Kerker 4-1, zrx1200r carbs mikesxs coils 35k voltz of power!!!
    8mm msd wires
    tkat fork brace...
    Fox shocks...
    mikes650 front fender
    led's gallore...
    renthal bars
    gold valve emulators
    vmax tensioner
    Rifle fairing

    Comment


    • #3
      XS11 tech tips is the procedure I followed, the link in that page is dead (mods maybe remove it?) On mine the low beam is on all the time including when I switch high beam on.
      1980 XS11SG
      Dunlop elite 3's, progressive fork springs, tkat brace
      Stock motor, airbox, carbs, exhaust
      ratted out, mean, and nasty

      Comment


      • #4
        That could be how mine was??? You have to eliminate one of the connections I'll look and see
        " She'll make point five past lightspeed. She may not look like much, but she's got it where it counts, kid. I've made a lot of special modifications myself. "

        79 xs11 standard
        xs pods, Kerker 4-1, zrx1200r carbs mikesxs coils 35k voltz of power!!!
        8mm msd wires
        tkat fork brace...
        Fox shocks...
        mikes650 front fender
        led's gallore...
        renthal bars
        gold valve emulators
        vmax tensioner
        Rifle fairing

        Comment


        • #5
          I dont see why you would NOT want the lows on all the time. It just gives you more light to see and be seen with. High on all the time though is a problem.
          Nathan
          KD9ARL

          μολὼν λαβέ

          1978 XS1100E
          K&N Filter
          #45 pilot Jet, #137.5 Main Jet
          OEM Exhaust
          ATK Fork Brace
          LED Dash lights
          Ammeter, Oil Pressure, Oil Temp, and Volt Meters

          Green Monster Coils
          SS Brake Lines
          Vision 550 Auto Tensioner

          In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

          Theodore Roosevelt

          Comment


          • #6
            One reason I'm going to look at it Nate, is it seems with it set that way (low on all the time) High doesn't seem that much brighter. Like maybe it's pulling too much of a load and just kinda falters with both the high and low beams on. So I'll probably dig into it and fix it so it's only one at a time.
            1980 XS11SG
            Dunlop elite 3's, progressive fork springs, tkat brace
            Stock motor, airbox, carbs, exhaust
            ratted out, mean, and nasty

            Comment


            • #7
              Originally posted by BigDick View Post
              One reason I'm going to look at it Nate, is it seems with it set that way (low on all the time) High doesn't seem that much brighter. Like maybe it's pulling too much of a load and just kinda falters with both the high and low beams on. So I'll probably dig into it and fix it so it's only one at a time.
              I guess that makes sense. I dont have any extra stuff on my bike, no front turn signals (yet), and my gauge lights are all LED so I dont have a normal elec load on my bike so I dont really have a problem with electric load.
              Nathan
              KD9ARL

              μολὼν λαβέ

              1978 XS1100E
              K&N Filter
              #45 pilot Jet, #137.5 Main Jet
              OEM Exhaust
              ATK Fork Brace
              LED Dash lights
              Ammeter, Oil Pressure, Oil Temp, and Volt Meters

              Green Monster Coils
              SS Brake Lines
              Vision 550 Auto Tensioner

              In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

              Theodore Roosevelt

              Comment


              • #8
                You don't want them on because of heat and power drain. 55 watts for low and about 60-65 for high is a lot. Here is the link follow it to the fix.


                http://www.xs11.com/forum/showthread...ight=headlight



                Also it disrupts the light pattern. And it can make the bulb have a bubble. One of my old higher watt bulb actually bubbled out above the high filiment. I will post a pic later. This threw my high beam into the trees above.
                " She'll make point five past lightspeed. She may not look like much, but she's got it where it counts, kid. I've made a lot of special modifications myself. "

                79 xs11 standard
                xs pods, Kerker 4-1, zrx1200r carbs mikesxs coils 35k voltz of power!!!
                8mm msd wires
                tkat fork brace...
                Fox shocks...
                mikes650 front fender
                led's gallore...
                renthal bars
                gold valve emulators
                vmax tensioner
                Rifle fairing

                Comment


                • #9
                  The only extras on mine are a siren (won't pull a load unless it's switched on, that's not a problem) and a set of halogen driving lights (same deal), so I have no idea why it's acting like it's drawing such a huge amount.
                  1980 XS11SG
                  Dunlop elite 3's, progressive fork springs, tkat brace
                  Stock motor, airbox, carbs, exhaust
                  ratted out, mean, and nasty

                  Comment


                  • #10
                    Originally posted by yamahansolo View Post
                    You don't want them on because of heat and power drain. 55 watts for low and about 60-65 for high is a lot. Here is the link follow it to the fix.


                    http://www.xs11.com/forum/showthread...ight=headlight



                    Also it disrupts the light pattern. And it can make the bulb have a bubble. One of my old higher watt bulb actually bubbled out above the high filiment. I will post a pic later. This threw my high beam into the trees above.
                    Yeah, that seems like the thing to do. Been talking on "that other place" also and oseaghdha has recommended this to me. Thanks everyone for your inputs. It may be a couple of weeks before I can get to fixing this but I'll update if you guys are interested.
                    1980 XS11SG
                    Dunlop elite 3's, progressive fork springs, tkat brace
                    Stock motor, airbox, carbs, exhaust
                    ratted out, mean, and nasty

                    Comment


                    • #11
                      Originally posted by natemoen View Post
                      I dont see why you would NOT want the lows on all the time. It just gives you more light to see and be seen with. High on all the time though is a problem.
                      Having both filaments on at the same time is what kills the bulb; too much heat. It can throw out more light, but that's the trade-off. You also risk melting the headlight plug (and wiring inside the bucket).

                      I tried this on a car with terrible headlight optics (and no way to change 'em because these are model specific) and it improved the lighting but I was replacing lamps every 6-7 months or so... got expensive.
                      Fast, Cheap, Reliable... Pick any two

                      '78E original owner - resto project
                      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                      '82 XJ rebuild project
                      '80SG restified, red SOLD
                      '79F parts...
                      '81H more parts...

                      Other current bikes:
                      '93 XL1200 Anniversary Sportster 85RWHP
                      '86 XL883/1200 Chopper
                      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                      Cage: '13 Mustang GT/CS with a few 'custom' touches
                      Yep, can't leave nuthin' alone...

                      Comment

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