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'80 SG driveability issues, want your thoughts...

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  • #16
    TomRodgers,

    Maybe some debris or other such stuff that was in the enricher circuit (XS adds fuel via the enricher circuit as opposed to a true choke that limits air, so the net effect is a rich mixture to start) broke free and clogged something up. That's my first and best guess, but only a guess.

    Other thoughts?
    Howard

    ZRX1200

    BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

    Comment


    • #17
      I was kinda thinking carb issue......maybe one or two of the pilots is clogged..but fuel filters show good...but it makes sense that one or two pilots clogged and when shifts over to mains, it runs balls out....
      '81H (my first XS ) "Grey Ghost"
      Stock Pilots/ 110 mains (to change)
      4:1 Jardine w/ headerwrap
      Windjammer(wiring issues)
      SonyMarine unit for Ipod/Polk Speakers
      New paint/brakes to come!!
      ===============
      '80G FrankenBike (parts bike)
      ===============
      '80G to fix "BlackSunshine"
      Stock Pilots/125 mains
      Pod filters; 4:1 Kerker??
      SS Brake lines w/ new M/C's
      LED Brake Lite
      Needs paint....

      It is better to be thought a fool than to open ones mouth and remove all doubt....

      Comment


      • #18
        On my 80 SG that was the reason for starting this thread, I did a quick carb sync when I got home last night with my homemade manometer (sync gauge) while the bike was totally warm (HOT!). Put a big fan out in the driveway for airflow, did 3&4, then 1&2, and man, that bike smoothed out in terms of taking the edge off of what I would have thought was just normal vibration of the bike. It's now noticeably smoother at idle and all engine cruising speeds and in between. Still has that flatness where I have to clutch it and re-engage to make go away that comes in right at the transition from light throttle to no throttle when I'm putt-putting along, so I promise my fellow XS brothers I will check the pick up wires. Just keep finding other stuff to do that makes improvements in other areas to do as well.

        Question... I just did each pair, and did not do each pair to the other pair. My homemade sync gauge was made for my V Strom 1000 (V twin) so I have but two lines. Do I now hook carb 1 or 2 to carb 3 or 4 to do the sync between the two pairs, or should I really have a sync tool that does 4 cylinders in order to sync the pairs to eachother? Make sense?

        If 1 & 2 are good relative to eachother, and 3 & 4 are good relative to eachother, then picking one from each pair should do the trick to sync them all, eh?

        Thanks in advance!
        Howard

        ZRX1200

        BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

        Comment


        • #19
          Theoretical versus Applied Science

          Originally posted by hbonser View Post

          If 1 & 2 are good relative to eachother, and 3 & 4 are good relative to eachother, then picking one from each pair should do the trick to sync them all, eh?

          Thanks in advance!
          hbonser,

          Theoretically you're right. The two pairs(1+2) and (3+4) do need to be synchronized to match the other pair. In practice though, all carbs have to be sync'ed to carb #3 because it is the "non-adjustable" one. Carb 4 gets sync'ed to #3, then 1+2 get sync'ed to each other, and then finally 1+2 get matched to 3+4.

          May I suggest that you place the two available Sync lines to the intake boot "nipples" of carbs 2 and 3 then adjust the screw between 2 +3?

          As far as needing 4 separate lines and 4 vacuum indicators it's more of an efficiency/expediency thing. The process can be done with only one gauge/line but that means pulling off/re-positioning the one available vacuum line.

          "Learn by doing".

          HTH
          Last edited by Larrym; 08-26-2010, 01:06 PM. Reason: Hah!!! I said "Nipples"!!!!

          Comment


          • #20
            Larrym,

            Thanks for the post. That's good info to know, esp that #3 is the baseline, so to speak.

            I'll put the lines on 2 and 3 tonight, and see how it goes. The bike responded so well with just getting the pairs matched up, that I'm pretty happy already.

            Have a good one!
            Howard

            ZRX1200

            BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

            Comment


            • #21
              Originally posted by DGXSER View Post
              To be honest Cy, I have not worked on the earlier models in the timing area yet. So I will take your word on that.

              I know that alot of the long time member gurus always have stated that the 81 model does not experience the issue as much as the earlier models due to no mech advance. And I do KNOW that I have worked on three 81 models that have never needed the pickup wires repaired.
              Cy is correct; the mechanical advance rotates the ignition rotor, the vacuum moves the pickup plate. So the presence or lack of mechanical advance has no bearing on how long/well the wires hold up.

              And maybe by '81 Yamaha had found a better quality wire....
              Fast, Cheap, Reliable... Pick any two

              '78E original owner - resto project
              '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
              '82 XJ rebuild project
              '80SG restified, red SOLD
              '79F parts...
              '81H more parts...

              Other current bikes:
              '93 XL1200 Anniversary Sportster 85RWHP
              '86 XL883/1200 Chopper
              '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
              Cage: '13 Mustang GT/CS with a few 'custom' touches
              Yep, can't leave nuthin' alone...

              Comment


              • #22
                Originally posted by crazy steve View Post
                And maybe by '81 Yamaha had found a better quality wire....
                Anyone got a good set of '81 pickups
                Nathan
                KD9ARL

                μολὼν λαβέ

                1978 XS1100E
                K&N Filter
                #45 pilot Jet, #137.5 Main Jet
                OEM Exhaust
                ATK Fork Brace
                LED Dash lights
                Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                Green Monster Coils
                SS Brake Lines
                Vision 550 Auto Tensioner

                In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                Theodore Roosevelt

                Comment


                • #23
                  Maybe time for a carb cleaning. Not many veriables left.
                  1980 XS 11 Special: The King of Kong, 9th wonder of the world. Pacifico fairing, chopped shield, Yamaha hard bags, Diamond seat, T-Kat fork brace, XJ top end, YICS Eliminator, '80 carbs from Spyder Cycle Works, K&N Air filter, Fuse block, stainless steel valves & reg/rect from Oregon MC Parts. Raptor CCT, XJ air shocks, 850 FD, Sportster mufflers, Standard handle bar, Tusk Bar Risers, SS braided brake lines. Cat Eye speedometer. HID projector beam headlight, LED running lights.

                  Comment


                  • #24
                    Hey TomRodgers,

                    Another thing that you could check is to see if something went haywire with the enricher external hardware. Like something got stuck, or came apart that would mechanically make it hard to move the enricher lever. Make sense?

                    If something externally got messed up, then you could have the thing running rich and it won't take off until it can actually use that fuel at higher rpm and load. I would still run rich, but it might cover up that fact to a large degree at higher speeds.
                    Howard

                    ZRX1200

                    BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

                    Comment


                    • #25
                      Originally posted by natemoen View Post
                      Anyone got a good set of '81 pickups
                      Actually.......I still have the complete timing assembly from an 81 that is un spoken for.
                      Life is what happens while your planning everything else!

                      When your work speaks for itself, don't interrupt.

                      81 XS1100 Special - Humpty Dumpty
                      80 XS1100 Special - Project Resurrection


                      Previously owned
                      93 GSX600F
                      80 XS1100 Special - Ruby
                      81 XS1100 Special
                      81 CB750 C
                      80 CB750 C
                      78 XS750

                      Comment


                      • #26
                        hbonser

                        When you checked the petcock filter did you confirm that fuel flows through the filter or did it just looked clean?
                        On my Standard tank the petcocks looked clean but they had a light and very clear coating of laquer on them and you could not blow air through them anywhere except right at the top of the filter.

                        Cut an aerosol can of Gumout loose on those filters and see what happens. I'll bet you a cold soda that they have a coat of laquer on the screen.
                        RIP Whiskers (Shop Boss) 25+yrs

                        "It doesn't hurt until you find out no one is looking"

                        Everything on hold...

                        Comment


                        • #27
                          Originally posted by latexeses View Post
                          When you checked the petcock filter did you confirm that fuel flows through the filter or did it just looked clean?
                          On my Standard tank the petcocks looked clean but they had a light and very clear coating of laquer on them and you could not blow air through them anywhere except right at the top of the filter.

                          Cut an aerosol can of Gumout loose on those filters and see what happens. I'll bet you a cold soda that they have a coat of laquer on the screen.
                          I will have to remember this come winter when things come apart. Never even thought about it.
                          Nathan
                          KD9ARL

                          μολὼν λαβέ

                          1978 XS1100E
                          K&N Filter
                          #45 pilot Jet, #137.5 Main Jet
                          OEM Exhaust
                          ATK Fork Brace
                          LED Dash lights
                          Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                          Green Monster Coils
                          SS Brake Lines
                          Vision 550 Auto Tensioner

                          In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                          Theodore Roosevelt

                          Comment


                          • #28
                            Originally posted by crazy steve View Post
                            And maybe by '81 Yamaha had found a better
                            quality wire....
                            Could be, but I've had to do the pick-up coil wire repair on Tsunami and Purple Reign - both 'H models. Heck, I even wrote it up in a little tech repair article a few years back.
                            Ken Talbot

                            Comment


                            • #29
                              Originally posted by Ken Talbot View Post
                              Could be, but I've had to do the pick-up coil wire repair on Tsunami and Purple Reign - both 'H models. Heck, I even wrote it up in a little tech repair article a few years back.
                              Oh the plot of the '81 pickups thickens!
                              Nathan
                              KD9ARL

                              μολὼν λαβέ

                              1978 XS1100E
                              K&N Filter
                              #45 pilot Jet, #137.5 Main Jet
                              OEM Exhaust
                              ATK Fork Brace
                              LED Dash lights
                              Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                              Green Monster Coils
                              SS Brake Lines
                              Vision 550 Auto Tensioner

                              In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                              Theodore Roosevelt

                              Comment

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