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best position for 2nd gear fix?

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  • best position for 2nd gear fix?

    ok, i'm moving on to the gear box next. for a total gear box newbie, which way is the easiest? i can lift the front of the bike in the air in my garage, i have plenty of room, or i can flip it over, or work on the floor. i'm sure i'll have many other questions once i get the covers off. and yes, i've been searching and rereading the tech tips before i even think about touching it
    1981 xs1100 midnight special
    1983 750 midnight maxim
    resurrected:
    1977 goldwing
    1980 cb750
    North central Wisconsin

  • #2
    2nd gear fix

    When mine was done it was flipped. I think it will be alot easier to work on flipped. But I think if you have a host you could stand it up since flipping it will take two people to flip it unless you are Hercules. While you are in there I would do the clutch springs and research the added plate.
    Eric (South of Greensboro, NC)
    82 XJ1100 "Echos" Mostly Stock
    Matthew 4:19 "Follow me and I will make you fishers of men"

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    • #3
      I have done it quite a few times on several bikes and normally do it on the centerstand. Used a friends lift twice. It really isn't that bad. Takes about 3-4 hours including grinding time. The hardest part is getting the countershaft back in but after doing it a few times, even that isn't that bad.
      Harry

      The voices in my head are giving me the silent treatment.

      '79 Standard
      '82 XJ1100
      '84 FJ1100


      Acta Non Verba

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      • #4
        The BEST position, is to sit there in a chair drinking a beer while someone else shows you how it's done..

        Tod
        Try your hardest to be the kind of person your dog thinks you are.

        You can live to be 100, as long as you give up everything that would make you want to live to be 100!

        Current bikes:
        '06 Suzuki DR650
        *'82 XJ1100 with the 1179 kit. "Mad Maxim"
        '82 XJ1100 Completely stock fixer-upper
        '82 XJ1100 Bagger fixer-upper
        '82 XJ1100 Motor/frame and lots of boxes of parts
        '82 XJ1100 Parts bike
        '81 XS1100 Special
        '81 YZ250
        '80 XS850 Special
        '80 XR100
        *Crashed/Totalled, still own

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        • #5
          I repair mine on the ground, with 2 jack stands back by the rear footpegs to give it a little height. I've done one with the front lifted with a motor hoist. This way isn't too bad if you can keep the bike from swaying, lol. Don't lift the front like this with the centerstand down, somthing can/will bend. The best way for sure is with the engine out on the work bench.
          2H7 (79) owned since '89
          3H3 owned since '06

          "If it ain't broke, modify it"

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          • #6
            Ive done it on the centerstand three times now. I will say that if you have the manpower available to flip it, it seems like it would go easier that way.
            Life is what happens while your planning everything else!

            When your work speaks for itself, don't interrupt.

            81 XS1100 Special - Humpty Dumpty
            80 XS1100 Special - Project Resurrection


            Previously owned
            93 GSX600F
            80 XS1100 Special - Ruby
            81 XS1100 Special
            81 CB750 C
            80 CB750 C
            78 XS750

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            • #7
              I would NEVER flip the bike to do this fix. Not that it would hurt anything, but it's just not worth the extra work. Centerstand is the way to go, IMHO.
              1980 XS850SG - Sold
              1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
              Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
              Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

              Whether you think you can, or you think you cannot - You're right.
              -H. Ford

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              • #8
                Well I've flipped mine twice...and its alot easier to look down into the xnsmission than being under the bike and looking up...plus the shift forks dont fall out...the only downside is all the extra stuff you have to do to prep the bike before flipping...drain middle and final drive oils...engine oil...take off turn signals and seat rail grab bar...
                1980 XS650G Special-Two
                1993 Honda ST1100

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                • #9
                  Bigfoot, you think you could give me some tips on getting the countershaft back in i'm finding it impossible right now and it's giving me a headache (well maybe that's the hangover) I can get it in without the kick start shaft and gears in but then I can't get the kick start shaft back in and vise versa. If anyone has any tips that would be awesome I do want to keep the kick start.
                  79 XS1100 Special
                  Kerker 4-1, Pods, BS34 old style carbs, plastic floats, 147.5 mains, progressive rear suspension (restoring)

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