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Blown Head light fuse

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  • Blown Head light fuse

    Today I had no head lights.
    Found fuse blown, after reading wiring diagrams I was able to get the head light to light without blowing the fuse by jumping out the relay.
    Blue to red wires I tried it first without the reserve lighting unit in the circuit (I jumperd out the high beam circuit)then with the reserve lighting unit in the circuit.
    All functioned like it should.
    I tested the relay from the contacts to ground and go no continuity and I checked the coil resistance which was 20 ohms I'm no electrician but I believe this translates to .6amps using ohms law.
    Apparently the relay is the cause of the problem since the lights work when it is jumped out I just would like to be able to identify what exactly is wrong with it?
    Possibly high contact resistance?
    I must confess the connector for the reserve unit was one I missed when cleaning the connectors it wasn't too bad but could that cause it?
    I also noticed a 1 volt drop from battery voltage to the voltage at the relay is that too much?
    Hope I'm not asking too many questions at once.
    Last does any one know of a good option for replacing the relay?

    Rick
    XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
    http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
    650SF
    http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
    XS1100SG Project bike
    http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

  • #2
    I just bypassed mine when it blew by jumping the red/yel and blu/blk wires together. Headlight now comes on with the key. Might be able to hook up a standard automotive relay, or find a used OEM.
    2H7 (79) owned since '89
    3H3 owned since '06

    "If it ain't broke, modify it"

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    • #3
      Thanks again Phil

      Rick
      XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
      http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
      650SF
      http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
      XS1100SG Project bike
      http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

      Comment

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