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  • High RPM clutch issue

    I could learn to live with this, since it is not an issue that affects most everyday riding, but I don't want to.

    Incubus, my XS1100F, has a clutch issue. While the clutch grabs fine off the line and also grabs real well at the lower end and though most torque ranges, it tends to slip at high rpm. I'm talking 7500 rpm and up. This upper range is accessed rarely in regular riding, but that's where I keep the adrenaline. I like to be able to get to it when I want.

    I have another complete clutch in good condition, so I could do TC's extra steel plate mod. I also could order new stock, barnett or heavy duty clutch springs and probably fix it. However, I like the softer clutch feel that comes with regular stock springs. I have heavy duty springs on my other XS1100F and I am not fond of the workout my left hand gets.

    When I got the bike running last summer I checked the clutch pretty thoroughly. The friction disks were well within spec and the clutch springs measured as if they were new. I do not know if the steel in the springs loses some of its springiness over the years.

    I also use standard dino type oil.

    What is the most likely way to fix this issue without making my bike less pleasurable to ride?

    Thanks, y'all.

    Patrick
    The glorious rays of the rising sun exist only to create shadows in which doom may hide.

    XS11F (Incubus, daily rider)
    1969 Yamaha DT1B
    Five other bikes whose names do not begin with "Y"

  • #2
    How about a hydraulic clutch?
    Ken Talbot

    Comment


    • #3
      Originally posted by Incubus View Post
      I could learn to live with this, since it is not an issue that affects most everyday riding, but I don't want to.

      Incubus, my XS1100F, has a clutch issue. While the clutch grabs fine off the line and also grabs real well at the lower end and though most torque ranges, it tends to slip at high rpm. I'm talking 7500 rpm and up. This upper range is accessed rarely in regular riding, but that's where I keep the adrenaline. I like to be able to get to it when I want.

      I have another complete clutch in good condition, so I could do TC's extra steel plate mod. I also could order new stock, barnett or heavy duty clutch springs and probably fix it. However, I like the softer clutch feel that comes with regular stock springs. I have heavy duty springs on my other XS1100F and I am not fond of the workout my left hand gets.

      When I got the bike running last summer I checked the clutch pretty thoroughly. The friction disks were well within spec and the clutch springs measured as if they were new. I do not know if the steel in the springs loses some of its springiness over the years.

      I also use standard dino type oil.

      What is the most likely way to fix this issue without making my bike less pleasurable to ride?

      Thanks, y'all.

      Patrick
      Are you using oil marked at "energy saving"? If so that might be the problem. The only advantage I have seen for MC specific oils is that they are formulated for wet clutches, and don't have the energy saving additives that tend to make clutches slip. Frankly I'm thinking about trying (once I get past this forking crisis ) MC specific Mobil 1 as it says it's formulated for wet clutches. They carry it at O'Rielys/Kragen Auto parts stores, it's about $10 per quart which is just slightly more than the auto stuff. I'll take any reduction in friction I can get that doesn't result in the clutch slipping.

      Oh, and the high RPMs are exactly where clutch slip will happen as the torque curve continues to rise with RPMs. I know that they make special racing clutches for cars that actually increase the pressure plate engagement pressure with RPMs for that very reason, we are not alone in that problem.
      Cy

      1980 XS1100G (Brutus) w/81H Engine
      Duplicolor Mirage Paint Job (Purple/Green)
      Vetter Windjammer IV
      Vetter hard bags & Trunk
      OEM Luggage Rack
      Jardine Spaghetti 4-2 exhaust system
      Spade Fuse Box
      Turn Signal Auto Cancel Mod
      750 FD Mod
      TC Spin on Oil Filter Adapter (temp removed)
      XJ1100 Front Footpegs
      XJ1100 Shocks

      I was always taught to respect my elders, but it keeps getting harder to find one.

      Comment


      • #4
        I have been thinking very long and hard about the hydraulic clutch mod, Ken. I really like the feel of the hydraulic clutch on my '87 Shadow. That doesn't address the issue of whether I need new springs or should add a clutch steel. Which measure would most likely fix the slipping issue?

        I really don't think it is the oil. I use the same oil in all my bikes (six runners) and this is the only one with this issue.

        The hydraulic clutch conversion really looks pretty easy. That could well be my next project.

        Patrick
        The glorious rays of the rising sun exist only to create shadows in which doom may hide.

        XS11F (Incubus, daily rider)
        1969 Yamaha DT1B
        Five other bikes whose names do not begin with "Y"

        Comment


        • #5
          Shim rings

          I purchased a bag of 12x18x1 mm shim rings from McMaster CArr (mcMaster.com) there was 50 in the bag for i think around $5. I placed 2 behind each sprong and solved the problem. If you can't find them I could send you some.
          You can't stay young forever, but you can be immature for the rest of your life...

          '78E "Pathfinder" Show bike...
          Lovingly restored by Dave Delzell
          Drilled airbox
          Tkat fork brace
          Hardly mufflers
          late model carbs
          Newer style fuses
          Oil pressure guage
          Custom security system
          Stainless braid brake lines

          Comment


          • #6
            The thing with either the heavy duty springs like Barnett (MUCH better than stock heavy duty) or the extra steel plate in there, is that both are going to firm up the handle pull. I was putting in new springs about every 6 months with the OEM "Heavy Duty" springs. The jury is still out on the Barnett Springs and how long they'll last me, but they've been rock solid on hookup so far.


            Tod
            Try your hardest to be the kind of person your dog thinks you are.

            You can live to be 100, as long as you give up everything that would make you want to live to be 100!

            Current bikes:
            '06 Suzuki DR650
            *'82 XJ1100 with the 1179 kit. "Mad Maxim"
            '82 XJ1100 Completely stock fixer-upper
            '82 XJ1100 Bagger fixer-upper
            '82 XJ1100 Motor/frame and lots of boxes of parts
            '82 XJ1100 Parts bike
            '81 XS1100 Special
            '81 YZ250
            '80 XS850 Special
            '80 XR100
            *Crashed/Totalled, still own

            Comment


            • #7
              Friction Co-efficient

              Patrick,

              While you're evaluating different mods and looking at your left hand :



              When you do take the bike out of service and go invasive be sure to look again at the friction plates/steels. I know, you've been there before, but check for signs of glazing, overheating, or warpage in the steels.

              Thing is that any of these will result in the clutch slipping a bit at the RPMs you described. Then the slipping only continues to get worse as more and more area gets glazed.

              If there's enough material left on the friction plates then it's possible to de-glaze them along with the steels with a little sandpaper. Following reassembly a careful break-in period might get you back to normal performance and keep you there.

              No need to mod the bike and develop a gorilla grip unless there's no other option.

              JAT.

              Comment


              • #8
                another member, justjeff posted a while back about Alto clutch frictions with stock steels, the alto frictions are thinner then stock so you get to use an extra friction and an extra steel and stay with the stock overall thickness and stock springs for a stock feel. He runs them on his turbo and doesn't have problems, I've ordered from him and I'm going to give them a try as my clutch is doing the same thing yours is.
                1979 xs1100 Special -
                Stock air box/K&N Filter, MAC 4-2 exhaust, Bad-Boy Air horn, TC fuse box, Windshield, Soft bags, Vetter Fairing, Blinkers->Run/Turn/Brake Lights, Headlight Modulator, hard wire GPS power

                Short Stack - 1981 xs1100 Standard - lowered for SWMBO.

                Originally posted by fredintoon
                Goes like a train, corners like a cow, shifts like a Russian tractor, drinks like a fish, you are gonna love it.
                My Bike:
                [link is broken]

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