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  • Steering bearing replacement

    It turned out that I need to replace the steering head bearings on my Special. The fiche shows two bearings.

    http://www.bikebandit.com/houseofmot...1100sh/o/m8246

    1) Do they both need to be replaced? (are both #1 and #2 used at all?) Or, for US models, is it only part #1 that (is used and) needs replacing?

    2) Do I need any special tool for this job?

    I dont have a work space where I can leave the bike taken apart so I want to have the parts and tools ready when I take it apart...
    Last edited by dontlikeoc; 12-04-2009, 06:33 AM.
    dontlikeoc
    1981 XS1100 Special Edition
    Alhambra, CA

  • #2
    Bearing #1 is on the top side of the triple tree and bearing #2 is on the bottom. Yeah, they'll both need replaced.

    I've never replaced them, but seems I remember it was simply put a jack under the bike to support the front, take off the brakes and speedo cable, take that center bolt out of the top of tree and take off the double nuts under it, loosen the two pinch bolts on each shock.. and the assembly should drop down.. with maybe some innitial persuasion with a rubber hammer on top of the shocks.

    Seems I remember people having a bit of problems getting the bearing races out of the triple tree, but couldn't recommend a special tool for that.

    Seems I have seen better prices for buying the bearings on Ebay recently than what you'll find at Bikebandit. They are named aptly.

    Good luck... and if I have forgotten something, you guys feel free to point the error of my ways... like ignition wires and such..

    Tod
    Try your hardest to be the kind of person your dog thinks you are.

    You can live to be 100, as long as you give up everything that would make you want to live to be 100!

    Current bikes:
    '06 Suzuki DR650
    *'82 XJ1100 with the 1179 kit. "Mad Maxim"
    '82 XJ1100 Completely stock fixer-upper
    '82 XJ1100 Bagger fixer-upper
    '82 XJ1100 Motor/frame and lots of boxes of parts
    '82 XJ1100 Parts bike
    '81 XS1100 Special
    '81 YZ250
    '80 XS850 Special
    '80 XR100
    *Crashed/Totalled, still own

    Comment


    • #3
      Ditto what Tod said.
      I think I paid just under $38 delivered for a set of AllBalls bearings and seals.

      The top race comes out pretty easy. As did the bearing. With it out first you have a bit more room in the top of the steering neck to work.

      The bottom outer race and bearing took a little more persuasion. There are 2 indentions inside the steering neck so you can line up your drift punch and be able to tap out the bottom race. That still didn't leave much meat to hit on my special. I ended up using my dremel to just about cut through the race. One I tapped it, it fractured and came right out.

      The lower bearing came right apart and revealed the inner race. I had to cut almost through the lower inner race on the triple tree, once tapped it fractured and came right off as well

      I used the old races, inner and outer to drive the bearings and races back on.
      Don't forget to put the seals back in.
      Richard

      Comment


      • #4
        Thanks, Tod and Richard, for good pointers. I will start shopping for the bearings. Hopefully, I wont need a dremel...
        Last edited by dontlikeoc; 12-04-2009, 08:18 AM.
        dontlikeoc
        1981 XS1100 Special Edition
        Alhambra, CA

        Comment


        • #5
          bearing races

          to get the race out of the neck, it is VERY handy of you have a wire feed welder. 110 flux core works even. Just run a bead abound, right on the face of the race, it'll pull the race in smaller and will fall right out. I have done this several times and it works SLICK.
          If you don't have a wire feed welder, then a long punch from the other sided (From the top for the bottom race, and from the bottom for the top race) is about the only way. Boyy-howdy the wire-feed-welder method works good though.

          Comment


          • #6
            Originally posted by dontlikeoc View Post
            2) Do I need any special tool for this job?
            I don't have a work space where I can leave the bike taken apart so I want to have the parts and tools ready when I take it apart...
            Hi dont,
            You can tear down the steering head, inspect the bearings, clean, repack with grease, reassemble and adjust at the kerbside in less than a day.
            It's removing the bottom inner cone & rollers from the lower triple tree and getting the upper and lower outer cones out of the frame that takes garage-level effort and the possible use of a MIG welder.
            Are you sure the bearings are fritzed? I don't see how you can be sure unless you have taken the steering head apart and examined the races.
            Fred Hill, S'toon
            XS11SG with Spirit of America sidecar
            "The Flying Pumpkin"

            Comment


            • #7
              A slick (and inexpensive) tool to install both bearing races is a bearing press.
              A piece of all-tread (threaded rod) that is longer than the steering tube, 2 nuts, and 2 washers larger diameter than the races. Assemble in this order (you may already see where this is going):
              -nut
              -washer
              -race
              -motorcycle
              -race
              -washer
              -nut
              Tighten the nut(s) to draw the races into the steering head. Aligns them and no jarring from pounding them back in.
              This tip is from working on bicycles.
              Pat Kelly
              <p-lkelly@sbcglobal.net>

              1978 XS1100E (The Force)
              1980 XS1100LG (The Dark Side)
              2007 Dodge Ram 2500 quad-cab long-bed (Wifes ride)
              1999 Suburban (The Ship)
              1994 Dodge Spirit (Son #1)
              1968 F100 (Valentine)

              "No one is totally useless. They can always be used as a bad example"

              Comment


              • #8
                By rule of thumb, if you have it out, replace everything. Top and bottom. I seem to agree. Mine is still running on the original set and dont seem to give me any hassles. How sure are you that yours need replacement?. Did the double nut not just maybe come loose and your yoke feels loose?
                '79 XS1100 (2H9) named Bones
                1196 Big Bore
                4-1 Cowley exhaust
                750FD Conversion
                Echlin 54mm Racing Cones (Americanese = pods)
                Black Ebony Bottled glazed Tank (To be redone now)
                BMX footpegs
                Tank internally lined (Professionally this time)
                GSX400 Throttle bodies (Under serious investigation)
                Anti Sticky float bowl system

                Comment


                • #9
                  Tapered bearings &amp; races...

                  You can find these at xjbikes.com for the XJ11 but I don't know for certain they fit Specials. I used the tapered in my XJ750 from Chacal and it's like new again. HCP1913 Aftermarket tapered roller bearings STEERING HEAD BEARINGS AND SEALS KIT, for all XJ700, XJ900RK, and XJ1100 models. Contains upper and lower tapered roller bearings, matching races, and an upper and lower dust seal. Note that originally, no dust seals were used on these models, and we feel it is a worthy upgrade to install these seals!
                  $ 31.00
                  HTH
                  1980 XS1100G "Dolly G" Full Dresser (with a coat of many colors )
                  1979 XS1100SF (stock-euro mods planned)
                  1984 XV700L Virago (to be hot-modded)
                  1983 XJ750MK Midnight Maxim (semi-restored DD)
                  1977 XS650D ( patiently awaiting resto)

                  Sometimes it takes a whole tank of gas before you can think straight.

                  Comment


                  • #10
                    The reason I think I need the new bearings is because a shop said so. They pointed it out along the obviouses such as rear tire and fork seals. (they didnt even mention the stripped oil filter bolt. I dont think they would have mentioned steering bearing if not so bad).

                    What are the signs to go by to determine whether you need new steering bearings? In the past, with my 1984 GL, I thought the steering bearings felt loose but two shops said they are in a good shape. So, I am horrible to judge that myself. Besides my XS cannot be ridden until the front brake calipers are overhauled.
                    dontlikeoc
                    1981 XS1100 Special Edition
                    Alhambra, CA

                    Comment


                    • #11
                      Test...

                      Sometimes if You sit on the bike and hold the front brake then rock the bike back and forth you might feel the play in the triple tree or elevate the front wheel (engine off on centerstand) and with two fingers on either grip rotate steering lock to lock to see if You feel any notchniness. HTH
                      1980 XS1100G "Dolly G" Full Dresser (with a coat of many colors )
                      1979 XS1100SF (stock-euro mods planned)
                      1984 XV700L Virago (to be hot-modded)
                      1983 XJ750MK Midnight Maxim (semi-restored DD)
                      1977 XS650D ( patiently awaiting resto)

                      Sometimes it takes a whole tank of gas before you can think straight.

                      Comment


                      • #12
                        Put th ebike ont he centerstand, have someone lean on the back of th ebike, or somehoe get the front end off the ground. Check for movement by grabbing the wheel and seeing if the forks move front to back at all. As stated, move the front end just off of center, it should roll over to the lock on its own and be smooth. Any movement or notchiness in the movement is a sign of bearing issues. Sometimes the movement is just needing to retorque/adjust the bearing lock bolts at the top of the stem.

                        Here is a good site I have found for how to check out different components of the bike.
                        Last edited by DGXSER; 12-06-2009, 02:41 PM.
                        Life is what happens while your planning everything else!

                        When your work speaks for itself, don't interrupt.

                        81 XS1100 Special - Humpty Dumpty
                        80 XS1100 Special - Project Resurrection


                        Previously owned
                        93 GSX600F
                        80 XS1100 Special - Ruby
                        81 XS1100 Special
                        81 CB750 C
                        80 CB750 C
                        78 XS750

                        Comment


                        • #13
                          Can leave the forks on, right?

                          I have the brake calipers off now. I am taking off the forks sometime this week, too. I notice that the Yamaha manual says that you take the forks off to do the steering bearing change. I want to make sure that, if I decide not to change the steering bearings now, I can do it from the top end without having to take off the wheels and forks again.

                          It would be great if somebody could confirm my understanding.
                          dontlikeoc
                          1981 XS1100 Special Edition
                          Alhambra, CA

                          Comment


                          • #14
                            You can only change the top bearing without removing the forks. To get to the lower, everything has to come apart. The lower bearing gets the most wear. It bears all the weight.
                            2H7 (79)
                            3H3

                            "If it ain't broke, modify it"

                            Comment


                            • #15
                              Phil,

                              Thank you for correcting my understanding. You saved me from having to redo things agan. The bearing - taking them out - race seems tricky. I have to decide if I should really do it myself...
                              dontlikeoc
                              1981 XS1100 Special Edition
                              Alhambra, CA

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