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Do you use the octy or not?

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  • #76
    What would Murphy say?

    Clerek,

    “I am debating whether or not to use the octy or not use the octy. Are there any benefits besides not having to turn off the petcocks after each ride?”

    From what’s been put forth so far it appears that the benefits for keeping the octy vs ditching it have mostly been covered. (Also presented are some very innovative methods to evaluate once anyone has decided to bail on the octy...A Spirited debate and I expect to see it evolve into something useful where the fuel tank meets the carbs.)

    I did have a standard before I acquired the special and although my special did not come with the octy, I did get one included with a set of carbs that I bought. I haven’t installed the octy as I don’t have the right petcocks for it to work as originally intended. But I did remove and rebuild the “automatic” petcocks on the standard I had. This is the basis for my decision to NOT use the octy on my current special.

    I didn’t tear the petcocks apart just because I had nothing else to do. Both petcocks leaked at the control lever and neither petcock actually shut off the fuel the way originally designed to do. Disassembly revealed bad gaskets, bad seals, bad diaphragms, dried “varnish”, debris and corrosion at all of the mating surfaces. (The joys of discovery, eh?) I not only bought the rebuild kits but also got an extra set of petcocks because I was none too sure that the original petcocks would be usable even after the rebuild. Turns out that after the rebuild the petcocks didn’t leak and appeared to do their job. But I owned the bike for less than 200 miles after this. No way for me to know just how long the rebuild worked/stayed working.

    The big deal breaker for me was that the Standard Petcocks used a diaphragm/spring/vacuum to turn the fuel on and off. (Kinda like the special octy..) Lot’s of things are conditional and “Iffy” when you think about it. The absence of vacuum doesn’t turn the fuel off. It just allows the diaphragm/spring to return to the original state. Whether that spring pressure is enough to press the diaphragm “seal” up against the mating surface enough to really keep the gas from flowing is dependent on the condition of the seal and the metal/mating surface. Any imperfections and well, you don’t really have a true shut-off. Combine this image with the fact that in all of the variations presented thus far not a single version places inline filters BEFORE this vacuum/spring/diaphragm. Grit and debris + tiny little spring + Small Seal + Small mating surface = Hmmmm. Maybe enough to stop the gas from flowing and maybe not. Keep it limited to something less than a draft horse? Likely. You can test the ability of the diaphragm or octy on the bench before you install it but after its on the bike then its another deal altogether. Some might agree that you will find out if the octy has failed by finding a stream of gas pouring out of your airbox or by finding that there’s much more “oil” in the sightglass than the last time you looked.

    “Automatic” features are a great thing when they work. I just love the fact that the turn signals on some bikes are automatic “self-cancelling”. When they don’t self-cancel then you’ll see your blinkers still flashing as you go down the road. (Push the button IN and they stop flashing…) A minor annoyance to the driver behind at the least and an accident causing “holy Crap!” at worst. The automatic petcock/octy feature, like turn signals, are a safety feature. The fuel shut-off being a safety feature to prevent fuel from flowing out of the carbs onto the ground or from flowing into the engine where BAD things can happen. But it’s a matter of trusting that this automatic feature really does its job all the time…every time. Hard to know when it gets “Iffy”. Easy to know when it totally fails. But then will you find out before or after the crankcase is filled with gas?

    Place yer bets, gentlemen and ladies! Place yer bets!

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    • #77
      I thought you said you would leave it open.
      We weren't talking about me. We were talking about you insisting on a line connecting the primes.


      Plugging the petcock means one less line to mess with. Plugging the line is fine, I thought you said you would leave it open. A wire tie and screw would be a good enough plug.
      Ummm.. I guess. But SIMPLICITY would say to use a 10 cent rubber cap made for this... lol.


      Tod
      Try your hardest to be the kind of person your dog thinks you are.

      You can live to be 100, as long as you give up everything that would make you want to live to be 100!

      Current bikes:
      '06 Suzuki DR650
      *'82 XJ1100 with the 1179 kit. "Mad Maxim"
      '82 XJ1100 Completely stock fixer-upper
      '82 XJ1100 Bagger fixer-upper
      '82 XJ1100 Motor/frame and lots of boxes of parts
      '82 XJ1100 Parts bike
      '81 XS1100 Special
      '81 YZ250
      '80 XS850 Special
      '80 XR100
      *Crashed/Totalled, still own

      Comment


      • #78
        Do you mean a vacuum barb cap like the ones on the carb intake boots? Yes that should work I think. I may try it, but I think a line with a clip may stay put better. The vacuum barbs on the intake boots are not 1/4 inch. I think they are 3/16, but a 1/4 inch vacuum cap with a good clip or wire tie (I always use a clip LOL) from autozone should work. Maybe the 3/16 cap is fine on 1/4 inch though.

        But I think I like the "JBWeld a short screw into the front outlet" method. Someday I'll get around to that. I converted a GPZ1100 tank from fuel injection to carbs and made a plug for the fuel return from the pump (which was removed) with JB Weld and two other pieces. Also used a bolt and JB weld to patch a muffler hole, worked great for that too. I think JB Weld owes me a t-shirt by now.

        Comment


        • #79
          "Octopus - 8 fuel lines, 16 clips, 2 Ts, 1 vacuum line - hard to plumb and get line lengths right, and prone to kinking."

          Only if, for some reason they were all missing...

          "My way - 6 fuel lines, 12 clips, 2 Y's. Easier to plumb, no kinking at all. "


          My way. leave the damn thing alone.

          0 lines, 0 clips, 0 vacuum lines, already plumbed, works like a charm.

          If needed, change each line when it fails, you have a sample to get your length right, and the clips are already there. If the diaphragm goes, then you don't worry about it until a float valve fails, then you rebuild the petcocks and the octy, since the petcocks are probably getting sticky after 20-30 years anyway.
          Nice day, if it doesn't rain...

          '05 ST1300
          '83 502/502 Monte Carlo for sale/trade

          Comment


          • #80
            Originally posted by Crazcnuk View Post
            My way. leave the damn thing alone.

            0 lines, 0 clips, 0 vacuum lines, already plumbed, works like a charm.
            Unless you had the PO that had mine an used auto fuel line and small radiator type hose clamps on everything, and the Octy was plugged with pieces of torn up fuel line just like my carb float valves after the rebuild.

            I am a fan of the "if it aint broke do not fix it" club, but when it is screwed up, and not needed, KISS it goodbye! If I left mine alone I would have wound up part of the walking brigade since my fuel light was not functioning, and I had no idea I was draining the reserve when on PRIME which was the only way the bike would run. Pushing one of these pigs REALLY sucks.
            Last edited by DGXSER; 08-24-2009, 10:01 PM.
            Life is what happens while your planning everything else!

            When your work speaks for itself, don't interrupt.

            81 XS1100 Special - Humpty Dumpty
            80 XS1100 Special - Project Resurrection


            Previously owned
            93 GSX600F
            80 XS1100 Special - Ruby
            81 XS1100 Special
            81 CB750 C
            80 CB750 C
            78 XS750

            Comment


            • #81
              If you go to www.pashnit.com you can read about an 30,000 mile owners report with an fj1200. He had a rubber O-ring go fall apart in a carb and a piece of rubber plugged a main jet on the highway. One cylinder went lean and hot and blew a hole in the cylinder sleeve and engine. He could see the piston going up and down outside of the bike. Fuel lines will also start to chunk apart internally if they are left in more than ... oh 10 years or so... guessing. Fortunately the xs1100 has screens on the float valves... or at least on the 80,81 models if no one threw them away.

              Ever since reading that I change fuel lines if I think they are old.

              Comment


              • #82
                To Octy or not to Octy

                Pulled mine of the first week I had my 79 special which I bought new and still have. I'm old school,fuel off fuel on simple as that,It's not like it's a safety feature once those hoses burn whats gona stop it. The more places to leak the more leaks youll have.I just used short pig tails crimped off to by pass. So much cleaner in there and easier to work on. Besides who wants to be seen with a hose Monster.
                Last edited by Rock&Roll; 08-24-2009, 10:35 PM. Reason: Better

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                • #83
                  Added Conversation Value

                  I think I missed out on something when my bike came to me without the octy. If it had come with it I prob'ly would'a kept it.

                  Friend: "Nice bike!"
                  Me:"Thanks. I like it."
                  Friend points to octy: "What's that?
                  Me: "That's the automatic fuel shut-off system."
                  Friend: "No way!"
                  Me: "Waay!"
                  Friend: "Looks like something Wile. E. Coyote would make."
                  Me: "Came from the factory like that."
                  Friend: " C'mon, man! We've only had one beer and you're being a jerk!"
                  Me: " Honest! Other owners call it the OCTY...as in Octopus!"
                  (I take the Clymer Manual off the shelf and open it to page 155...)
                  Me: "Here, Take a look."
                  Friend: "WTF!!"
                  Me: "Yup!"
                  Friend: "Yup...How's it work?"
                  Me: "Store is gonna close at 10:00. Let's get some more beer first."
                  Friend: "I'll drive."

                  Comment


                  • #84
                    I would not use the vacuum caps on the prime ports, they're not gas resistant. DAMHIK. I use a short piece of fuel line plugged with a bolt. I sawed off the threaded part of the bolt, leaving only the smooth shank to plug the line, then clamped it.
                    2H7 (79) owned since '89
                    3H3 owned since '06

                    "If it ain't broke, modify it"

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                    • #85
                      Yes they aren't fuel resistant, but if you never turn to prime, then it's just a safety plug in case you do. So probably good enough I think.

                      That's why I was thinking of using the vacuum caps off the carb intake boot barbs. Those get air/fuel mixture their whole life, so they might be different than typical vacuum barbs...dunnno. I do know they seem to fail (dry-rot) quick, so maybe not. Those are 3/16 I think, and you need 1/4". May fit if pushed hard tho. They come with a stout clip too.

                      Next time I mess with lines I'll prolly JB Weld the front ones shut.

                      Be Gone Dreaded Octopus! You evil weekend eating creature!

                      Comment


                      • #86
                        Hey Mark,

                        Yep you can just pu those vac caps on and NEVER turn the handle to prime. But, when your riding down the road at 50 MPH and the engine starts cutting out because you forgot to turn the petcocks on .... again...even though your religous about turning them off, you turn thos ehandles whichever way is easiest to get to ON, which may be past prime. yeah...DAMHIK, IJK.
                        Life is what happens while your planning everything else!

                        When your work speaks for itself, don't interrupt.

                        81 XS1100 Special - Humpty Dumpty
                        80 XS1100 Special - Project Resurrection


                        Previously owned
                        93 GSX600F
                        80 XS1100 Special - Ruby
                        81 XS1100 Special
                        81 CB750 C
                        80 CB750 C
                        78 XS750

                        Comment

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