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Clyinder bore check out

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  • Clyinder bore check out

    Hi All:

    I have sucessfully unstuck my motor, have pulled the head and have the cylinder almost totally off. For some reason I think it is binding on the 2 front bolts.

    can some on tell me how someone goes about measuring the bores and checking the cylinder.
    Also could you recomend tools designed for the do it your selfer.$$$.

    I have seached but could only find the dimensions that they should be.
    Thanks in advance and apologize if it is something I should have been able to find.

    Rick
    XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
    http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
    650SF
    http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
    XS1100SG Project bike
    http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

  • #2
    can some on tell me how someone goes about measuring the bores
    With something like this.
    I think I have a loose screw behind the handlebars.

    '79 XS11 Standard, Jardine 4/1, Dyna DC1-1 Coils, 145 mains, 45 pilots, plastic floats - 25.7mm, XV920 fuel valves, inline fuel filters, speed bleeders, Mikes XS pods, spade-type fuse block, fork brace, progressive fork springs/shocks, manual petcocks, 750 FD, Venture cam chain tensioner, SS brake lines

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    • #3
      OR.....


      Something like this..


      http://www.harborfreight.com/cpi/cta...temnumber=5649

      You set it in the cylinder and turn the knob at the base of the handle. The arms spring out against the sides of the cylinder. Turn the knob back to lock the arms where they are, lay the tool over at an angle to disengage contact with the sides of the cylinders and pull it out. Carefully measure it with one of these..


      http://www.harborfreight.com/cpi/cta...emnumber=47257.


      You need to take several measurements at the top, middle and bottom of the piston stroke area. What happens when the motors wear, is it gets egg shaped and longer from front to back than it does the sides.

      Tod
      Try your hardest to be the kind of person your dog thinks you are.

      You can live to be 100, as long as you give up everything that would make you want to live to be 100!

      Current bikes:
      '06 Suzuki DR650
      *'82 XJ1100 with the 1179 kit. "Mad Maxim"
      '82 XJ1100 Completely stock fixer-upper
      '82 XJ1100 Bagger fixer-upper
      '82 XJ1100 Motor/frame and lots of boxes of parts
      '82 XJ1100 Parts bike
      '81 XS1100 Special
      '81 YZ250
      '80 XS850 Special
      '80 XR100
      *Crashed/Totalled, still own

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      • #4
        Thanks Dbeardslee A Trbig.
        XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
        http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
        650SF
        http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
        XS1100SG Project bike
        http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

        Comment


        • #5
          called the local Harbor freight they have it in stock I'll pick them up tomorrow.

          Thanks Again
          XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
          http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
          650SF
          http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
          XS1100SG Project bike
          http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

          Comment


          • #6
            While you are there....

            You also need to measure your pistons to get what your piston/cylinder clearance is. Measure the piston with a micrometer or caliper 90 degrees from the pin bore and about 1/2" down from there. Thats the part of the skirt where the most wear will be.

            The telescoping gauge set from Harbor Freight works but is not as accurate as an inside micrometer. But if you do not do this all day long it is a great inexpensive tool to use but it is not the most accurate thing in the world. So you might want to take all your cylinder measurements a couple of times to make sure you are getting correct readings.

            Also, while you are down this far measure your ring gaps. Insert the rings one at a time into the bore from the bottom and using a piston to make them square to the cyl. wall, push them in about an inch. Measure the gap with feeler gauges.
            Mike Giroir
            79 XS-1100 Special

            Once you un-can a can of worms, the only way to re-can them is with a bigger can.

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