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Have to replace frame, rusted through. Words from the wise, PLEASE.

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  • #16
    Try this instead of powdercoating..

    Hey guys.....

    Try this out...

    KBS Coatings. Company based out of Valparaiso Indiana (about 30 miles east of Chicago). They make several products, all of them excellent. I just coated a Standard tank...products are MUCH better than Kreem!!!! the website is www.kbs-coatings.com :: the frame coating is 10x harder than powder coating...i couldnt believe it.

    hope it helps!!!
    '81H (my first XS ) "Grey Ghost"
    Stock Pilots/ 110 mains (to change)
    4:1 Jardine w/ headerwrap
    Windjammer(wiring issues)
    SonyMarine unit for Ipod/Polk Speakers
    New paint/brakes to come!!
    ===============
    '80G FrankenBike (parts bike)
    ===============
    '80G to fix "BlackSunshine"
    Stock Pilots/125 mains
    Pod filters; 4:1 Kerker??
    SS Brake lines w/ new M/C's
    LED Brake Lite
    Needs paint....

    It is better to be thought a fool than to open ones mouth and remove all doubt....

    Comment


    • #17
      the frame coating is 10x harder than powder coating...i couldnt believe it.
      That's the beauty of powder coat though. It ISN'T hard. You can just about dig a fingernail into it.. sorta. It is pretty flexable and dang near industructible, and you won't ever get a rock chip in it because of this.

      Not trying to talk trash of your find, but harder isn't always better. I do like a better option than Kreem for the tanks though. Thanks.. Any pics by any chance?


      Tod
      Try your hardest to be the kind of person your dog thinks you are.

      You can live to be 100, as long as you give up everything that would make you want to live to be 100!

      Current bikes:
      '06 Suzuki DR650
      *'82 XJ1100 with the 1179 kit. "Mad Maxim"
      '82 XJ1100 Completely stock fixer-upper
      '82 XJ1100 Bagger fixer-upper
      '82 XJ1100 Motor/frame and lots of boxes of parts
      '82 XJ1100 Parts bike
      '81 XS1100 Special
      '81 YZ250
      '80 XS850 Special
      '80 XR100
      *Crashed/Totalled, still own

      Comment


      • #18
        true...but i coated some crap around my garage with some of the leftover stuff....then just to test it, beat the hell out of it with my waffle head framing hammer....didnt leave even the smallest mark...i was impressed!!!!
        '81H (my first XS ) "Grey Ghost"
        Stock Pilots/ 110 mains (to change)
        4:1 Jardine w/ headerwrap
        Windjammer(wiring issues)
        SonyMarine unit for Ipod/Polk Speakers
        New paint/brakes to come!!
        ===============
        '80G FrankenBike (parts bike)
        ===============
        '80G to fix "BlackSunshine"
        Stock Pilots/125 mains
        Pod filters; 4:1 Kerker??
        SS Brake lines w/ new M/C's
        LED Brake Lite
        Needs paint....

        It is better to be thought a fool than to open ones mouth and remove all doubt....

        Comment


        • #19
          will try and post some pics of the inside of the tank....
          '81H (my first XS ) "Grey Ghost"
          Stock Pilots/ 110 mains (to change)
          4:1 Jardine w/ headerwrap
          Windjammer(wiring issues)
          SonyMarine unit for Ipod/Polk Speakers
          New paint/brakes to come!!
          ===============
          '80G FrankenBike (parts bike)
          ===============
          '80G to fix "BlackSunshine"
          Stock Pilots/125 mains
          Pod filters; 4:1 Kerker??
          SS Brake lines w/ new M/C's
          LED Brake Lite
          Needs paint....

          It is better to be thought a fool than to open ones mouth and remove all doubt....

          Comment


          • #20
            true...but i coated some crap
            You're a sick sick man...


            I think I found a new friend.. lol..


            Tod
            Try your hardest to be the kind of person your dog thinks you are.

            You can live to be 100, as long as you give up everything that would make you want to live to be 100!

            Current bikes:
            '06 Suzuki DR650
            *'82 XJ1100 with the 1179 kit. "Mad Maxim"
            '82 XJ1100 Completely stock fixer-upper
            '82 XJ1100 Bagger fixer-upper
            '82 XJ1100 Motor/frame and lots of boxes of parts
            '82 XJ1100 Parts bike
            '81 XS1100 Special
            '81 YZ250
            '80 XS850 Special
            '80 XR100
            *Crashed/Totalled, still own

            Comment


            • #21
              Originally posted by TomRodgers View Post
              true...but i coated some crap around my garage with some of the leftover stuff....
              I'm with trbig here - sounds like a Mythbusters episode ....
              Ken Talbot

              Comment


              • #22
                And back to the original topic.. lol. (Only fair since I'm the one that usually drags them OFF topic..)

                Those rusted out spots in the frame can be cleaned up. Make the holes as big as they need to be with a rat-tail file or such until you get back to good metal. A welder can then weld up those holes. Take a grinder to the welds to make them smooth, then paint the frame with a good quality paint. Good as new-ish.. lol.


                Tod
                Try your hardest to be the kind of person your dog thinks you are.

                You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                Current bikes:
                '06 Suzuki DR650
                *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                '82 XJ1100 Completely stock fixer-upper
                '82 XJ1100 Bagger fixer-upper
                '82 XJ1100 Motor/frame and lots of boxes of parts
                '82 XJ1100 Parts bike
                '81 XS1100 Special
                '81 YZ250
                '80 XS850 Special
                '80 XR100
                *Crashed/Totalled, still own

                Comment


                • #23
                  I have put my engine on my frame twice...The first time was a pain in the arse, and involved 6 people all man handling the freaking engine...NOT pretty.

                  Then I read this thread
                  http://www.xs11.com/forum/showthread.php?t=21077&page=3
                  and saw how he put his engine in and gave that a try. I did it all by myself, and was able to get it in faster and smoother than with 6 other guys helping me out!

                  Give it a try!

                  -Rick
                  1979 XS1100 Standard

                  Comment


                  • #24
                    If you don't have all those resources to swap out the frame.
                    Pull off exhaust, turns, pegs and handle bars.. (wouldn't hurt to remove fenders too)
                    Remove drive shaft
                    Loosen mounting bolts
                    Put a blanket next to bike (cardboard at least) and lay bike on it's side.
                    Remove mounting bolts and lift frame off.
                    Reverse for installing new frame.


                    mro
                    BTW, while tricky I'd have fixed the old frame.

                    Comment

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