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  • fuel filter problems

    I wanted to clean up the area under my tank so i thought i would remove the octy and install fuel filters and just bought some "Y" fittings.Everything went fairly easy until i started the bike.That's when # 3 carb started to leak gas after 5 minutes of running.I did not have this problem before i removed the octy.Could the filters i bought be the problem?I bought them at Autozone-Purolator filter 1/4 " diameter.When i turned on the petcocks the filters filled with gas but the level did not seem to drop.Even after switching the petcocks to off, the filter level stayed the same almost as if the fuel could not flow into the carbs.I had the fuel flow pointing toward the carb is this correct? Lines were not leaking, the top of #3 carb was and running down the sides.I switched back to the octy and no leaks out of #3 carb.
    1980 XS1100 SG
    Inline fuel filters
    New wires in old coils-outer spark plugs
    160 mph speedometer mod
    Kerker Exhaust
    xschop K & N air filter setup
    Dynojet Recalibration kit
    1999 Kawasaki ZRX1100
    1997 Jeep Cherokee 4.5"lift installed

  • #2
    leak

    Either the float is sticking causing the flooding of carb #3, or a problem with the needle valve and seat. It could either be debris in the needle/seat or a bad o-ring. Fuel flow arrow pointing towards carbs. Remember to shut off your petcocks after riding because of the elimination of the octy. Try tapping on the carb bowl with a wrench to free up stuck float. Don't forget to plug the vac port where you disconnected octy. HTH
    2H7 (79) owned since '89
    3H3 owned since '06

    "If it ain't broke, modify it"

    Comment


    • #3
      As soon as i put the octy on the fuel leak stopped leaking out of #3.
      1980 XS1100 SG
      Inline fuel filters
      New wires in old coils-outer spark plugs
      160 mph speedometer mod
      Kerker Exhaust
      xschop K & N air filter setup
      Dynojet Recalibration kit
      1999 Kawasaki ZRX1100
      1997 Jeep Cherokee 4.5"lift installed

      Comment


      • #4
        Octypus vs. "T" fitting

        Can you post a photo of the Octypus setup? My bike came with the "T" fitting. Just curious to see what the Octypus thing looks like.
        Sam Christensen
        The Chronicles of my Rebuild http://xs1100rebuild.blogspot.com

        --------------------------------------------------------
        If you are leading and no one is following, maybe your just taking a walk.

        Currently bikeless. Sold my 1980 XS1100 Special

        Comment


        • #5
          With or without the octy, if the float valve is not sealing, it will leak fuel. Only other thing I can think of is that you have the earlier BS34 II carbs, and the fuel line is hooked to the vent (upper t-fitting). The later carbs (BS34 III) have only one T fitting between carbs pairs.
          2H7 (79) owned since '89
          3H3 owned since '06

          "If it ain't broke, modify it"

          Comment


          • #6
            carbs have t fitting on the lower part of carb-no upper t fitting.I'm going to try a different filter.
            1980 XS1100 SG
            Inline fuel filters
            New wires in old coils-outer spark plugs
            160 mph speedometer mod
            Kerker Exhaust
            xschop K & N air filter setup
            Dynojet Recalibration kit
            1999 Kawasaki ZRX1100
            1997 Jeep Cherokee 4.5"lift installed

            Comment


            • #7
              It would stop leaking with the octy on because there is no vacuum opening the valve.

              If you start it up and let it idle, dollars to donuts it will start leaking again.

              Easiest hing to try, when you get a stuck float needle, is to blow through the fuel line to that carb. Usually you can blow the little piece of crud off the seat.
              Nice day, if it doesn't rain...

              '05 ST1300
              '83 502/502 Monte Carlo for sale/trade

              Comment


              • #8
                I'll try that -thanks.
                1980 XS1100 SG
                Inline fuel filters
                New wires in old coils-outer spark plugs
                160 mph speedometer mod
                Kerker Exhaust
                xschop K & N air filter setup
                Dynojet Recalibration kit
                1999 Kawasaki ZRX1100
                1997 Jeep Cherokee 4.5"lift installed

                Comment


                • #9
                  Petcock filter vs inline fuel filter?

                  I am wondering if you can remove the in-tank fuel filter that is on the petcock and just install an inline filter on the fuel line between the tank and the engine?

                  Good idea or bad?
                  Sam Christensen
                  The Chronicles of my Rebuild http://xs1100rebuild.blogspot.com

                  --------------------------------------------------------
                  If you are leading and no one is following, maybe your just taking a walk.

                  Currently bikeless. Sold my 1980 XS1100 Special

                  Comment


                  • #10
                    Sam - It's a good idea to put the line filters in, not such a good idea to take the screens off the petcock towers. A lot of these old tanks are rusty on the inside, and the petcock screens will keep large particles of debris out of the fuel line without restricting the fuel flow. The line filters will catch smaller particles that make it past the tower screens, but if a lot of junk collects there it can restrict the flow. I've got Z1 high volume inline filters on mine as well as tower screens inside the tank.
                    I think I have a loose screw behind the handlebars.

                    '79 XS11 Standard, Jardine 4/1, Dyna DC1-1 Coils, 145 mains, 45 pilots, plastic floats - 25.7mm, XV920 fuel valves, inline fuel filters, speed bleeders, Mikes XS pods, spade-type fuse block, fork brace, progressive fork springs/shocks, manual petcocks, 750 FD, Venture cam chain tensioner, SS brake lines

                    Comment


                    • #11
                      inline fuel filter routing

                      Hello dbeardslee,
                      I wish to do the same to my stock 79 xs1100 special, add inline filters same style as yours.
                      I dont think the standard is very different from the special, but I wondered HOW you routed them around everything else.
                      I thought about putting my filters between the plastic tee - coming from the tanks petcock, and the fuel tee located between the carbs. Space is slim there, and I'd need addt'l fuel tubing to route it, so I wondered how you did yours - or others did theirs, before going thru with it.
                      If anyone has pics of theirs, please send em over !
                      Thanks!
                      Don in south florida

                      Comment


                      • #12
                        Originally posted by dbeardslee View Post
                        Sam - It's a good idea to put the line filters in, not such a good idea to take the screens off the petcock towers. A lot of these old tanks are rusty on the inside, and the petcock screens will keep large particles of debris out of the fuel line without restricting the fuel flow. The line filters will catch smaller particles that make it past the tower screens, but if a lot of junk collects there it can restrict the flow. I've got Z1 high volume inline filters on mine as well as tower screens inside the tank.
                        Especially since those tower screens are what give you your reserve. There is a tube on the none reseve hole that makes it take gas from higher up. Take those out and all the holes would take their gas from the bottom of the tank, making reserve, prime and on all take gas from the same level.
                        Cy

                        1980 XS1100G (Brutus) w/81H Engine
                        Duplicolor Mirage Paint Job (Purple/Green)
                        Vetter Windjammer IV
                        Vetter hard bags & Trunk
                        OEM Luggage Rack
                        Jardine Spaghetti 4-2 exhaust system
                        Spade Fuse Box
                        Turn Signal Auto Cancel Mod
                        750 FD Mod
                        TC Spin on Oil Filter Adapter (temp removed)
                        XJ1100 Front Footpegs
                        XJ1100 Shocks

                        I was always taught to respect my elders, but it keeps getting harder to find one.

                        Comment


                        • #13
                          Viking - My filters are about half-way down the fuel line, and the lines cross under the tank. I originally did it that way so I could take the tank off, turn it around backwards, and set it where the seat normally lives when I would tune and synch. Now that I have a right-angle screwdriver I can diddle with it with the tank in place. The extra fuel line is still a good idea as it makes less of a bend in the line.

                          The specials are very different. They have the octopus in there boogerin' up the works, so it may be wise to wait for a special person (not Jerry's Kids, an XS special person) to weigh-in or there may be some other posts in tech tips.
                          I think I have a loose screw behind the handlebars.

                          '79 XS11 Standard, Jardine 4/1, Dyna DC1-1 Coils, 145 mains, 45 pilots, plastic floats - 25.7mm, XV920 fuel valves, inline fuel filters, speed bleeders, Mikes XS pods, spade-type fuse block, fork brace, progressive fork springs/shocks, manual petcocks, 750 FD, Venture cam chain tensioner, SS brake lines

                          Comment


                          • #14
                            My 2 filters are in between the rubber manifolds where my xschop filter connects to.Purolator filters from advanced auto parts.I also run the octy as i got a good used one from Andreas Weiss.
                            1980 XS1100 SG
                            Inline fuel filters
                            New wires in old coils-outer spark plugs
                            160 mph speedometer mod
                            Kerker Exhaust
                            xschop K & N air filter setup
                            Dynojet Recalibration kit
                            1999 Kawasaki ZRX1100
                            1997 Jeep Cherokee 4.5"lift installed

                            Comment


                            • #15
                              Originally posted by digitalsam View Post
                              Can you post a photo of the Octypus setup? My bike came with the "T" fitting. Just curious to see what the Octypus thing looks like.
                              It's in picture #44 on page 156 of the Clymer's manual.
                              1980 XS850SG - Sold
                              1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
                              Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
                              Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

                              Whether you think you can, or you think you cannot - You're right.
                              -H. Ford

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