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  • running but popping

    good morning well put the bike back together after cleaning fuel system tank, petcocks,new lines, filters, cleaned carbs main nozzles were pluged solid. cleaned gas cap vent i pre syn carbs the bike fired right up at 4000rpm adjusted to 1000 idles nice but when i throttle up 2000 or more i get slite popping on left side, runs down the road smooth let off the gas and it starts popping, checked for vacum leaks none, now when i got the bike 1,3 &4 plugs were solid carbon 2 was wet, now 1, 3 &4 are great 2 is alittle wet puled plug caps 1 at atime when running 1-3-4- would drop idle and 2 no change but i can hear arking when putting the cap back on? is this the start of a weak coil??or something else could use some ideas thanks guys
    dick
    78e

  • #2
    Had the same problem with mine I had a exhaust leak just tightened the band and it went away. It might also be your carbs are set too rich .
    BDF Special
    80SG Vetter bagger 1196 Wiseco big bore kit, Mega Cycle Cams, slotted cam gears, ported and flowed head, bronze intake seats, Dyno Jet kit, Dyno coils and Mikes XS air pods, Venture cam chain adjuster,Geezer's regulator, Clutch mod, Mac 4 into 1 with custom built and tuned baffle, Oil cooler,MikesXS emulators mod.
    Dyno tuned to 98 hp at the rear wheel.

    Comment


    • #3
      popping

      Originally posted by tinman905
      exhaust tite haven't final syn carbs yet thank you tinman
      Had the same problem with mine I had a exhaust leak just tightened the band and it went away. It might also be your carbs are set too rich .

      Comment


      • #4
        If you had 4-1, I would tell you that is normal. However with 4-2, you may need to richen up the idle mixture a little.
        '81 XS1100 SH

        Melted to the ground during The Valley Fire

        Sep. 12th 2015

        RIP

        Comment


        • #5
          Did you put new plugs in it?
          Try switching plug wires, #2 and #4.
          If #2 starts to fire and #4 stops...problem with cap or wire.
          If it still does not fire try switching plugs to be sure.

          How far out are the pilot screws?
          How many miles on your bike?


          mro

          Comment


          • #6
            BTW

            Did you check for a vac leek where the intake boots meet the head?


            mro

            Comment


            • #7
              pulling plug caps

              " pulled plug caps 1 at a time when running 1-3-4- would drop idle and 2 no change - - - "
              >
              Hi Dick,
              as I understand it, each coil needs 2 plugs connected in order to work.
              That is, pull #1 plug cap off and just leave it hanging and in addition to #1 not sparking, neither will #4. Same with #2 & #3.
              Try repeating the test but ground out the pulled cap onto the head (perhaps use a spare plug snapped into the cap and laid onto the head) and see what happens then.
              It's been my experience that the most likely cause of exhaust popping is a leak somewhere in the exhaust system.
              Fred Hill, S'toon
              XS11SG with Spirit of America sidecar
              "The Flying Pumpkin"

              Comment


              • #8
                Originally posted by 81xsproject
                thank you 81

                If you had 4-1, I would tell you that is normal. However with 4-2
                , you may need to richen up the idle mixture a little.

                Comment


                • #9
                  Originally posted by mro
                  Did you put new plugs in it?
                  Try switching plug wires, #2 and #4.
                  If #2 starts to fire and #4 stops...problem with cap or wire.
                  If it still does not fire try switching plugs to be sure.

                  How far out are the pilot screws?
                  How many miles on your bike?
                  mro yes new plugs @ 40 k
                  thank you for the help

                  mro

                  Comment


                  • #10
                    Re: pulling plug caps

                    Originally posted by fredintoon
                    " pulled plug caps 1 at a time when running 1-3-4- would drop idle and 2 no change - - - "
                    >
                    Hi Dick,
                    as I understand it, each coil needs 2 plugs connected in order to work.
                    That is, pull #1 plug cap off and just leave it hanging and in addition to #1 not sparking, neither will #4. Same with #2 & #3.
                    Try repeating the test but ground out the pulled cap onto the head (perhaps use a spare plug snapped into the cap and laid onto the head) and see what happens then.
                    It's been my experience that the most likely cause of exhaust popping is a leak somewhere in the exhaust system.
                    hi fred i checked exhaust at head it ,was tight might exhaust gasket and i'll try the plugs useing your method
                    thank you for the help
                    dick

                    Comment


                    • #11
                      At 40K...
                      when were the valve clearences last checked and hows the compression?


                      mro
                      BTW, XS has a "waste spark system"
                      one and three on one coil, two and four on the other.
                      Each coil fires both plugs attached to it at the same time.
                      If one works and the other does not (on same coil) switching wire is just a quick check to see if problem is with cap/wire or plug.

                      Comment


                      • #12
                        Popping in the exhaust pipes is a fuel jetting or air leak issue. the most common place for leaks to happen are at the exhaust ports or where headers meet muffler. If you confirm that there are no leaks then you need to look at jetting or intake system leaks which affect jetting. If both the intake and exhaust connections are not leaking its carb jetting. Leaks in the intake system can be "seat of your pants" checked by spraying a little quick start around the connection while listening for increased idle. A better way is to try to sync the carbs. Leakage at the boots will make sync of the carbs difficult as in bouncing needles or fluid level in carb sticks.

                        check your plug wires with the plugs attached but laying on the head. turn over the engine in low light and observe spark consistence and strength.

                        Rob
                        KEEP THE RUBBER SIDE DOWN

                        1978 XS1100E Modified
                        1978 XS500E
                        1979 XS1100F Restored
                        1980 XS1100 SG
                        1981 Suzuki GS1100
                        1983 Suzuki GS750S Katana
                        1983 Honda CB900 Custom

                        Comment


                        • #13
                          MRO, don't you mean 1&4 on one coil and 2&3 on the other?
                          '81 XS1100 SH

                          Melted to the ground during The Valley Fire

                          Sep. 12th 2015

                          RIP

                          Comment


                          • #14
                            MRO, don't you mean 1&4 on one coil and 2&3 on the other?

                            Yup, your right 81xsproject....
                            brain fart, getting old sucks!


                            mro

                            Comment


                            • #15
                              Originally posted by 79XS11F
                              Popping in the exhaust pipes is a fuel jetting or air leak issue. the most common place for leaks to happen are at the exhaust ports or where headers meet muffler. If you confirm that there are no leaks then you need to look at jetting or intake system leaks which affect jetting. If both the intake and exhaust connections are not leaking its carb jetting. Leaks in the intake system can be "seat of your pants" checked by spraying a little quick start around the connection while listening for increased idle. A better way is to try to sync the carbs. Leakage at the boots will make sync of the carbs difficult as in bouncing needles or fluid level in carb sticks.

                              check your plug wires with the plugs attached but laying on the head. turn over the engine in low light and observe spark consistence and strength.
                              hey rob ihave no vac leaks the spark is even on all4 but have exhaust leak on both sides at muffler conn. waiting to borrow syn guages do you think it could the exhaust,and final syn.?
                              thanks again dick

                              Rob

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