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Intermittent NO SPARK; Runs well when running.

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  • Intermittent NO SPARK; Runs well when running.

    Hello,

    I lost my first post here due to a computer gliche, so I'll keep it short and cryptic.

    1980 XS1100 MIDNIGHT SPECIAL. Dropped 3 times after purchase until I cut the shock springs. Only run a couple times since purchase. Most runs okay. Last run for 3 hours ran great, but started to run a little rough. Stopped the bike and could not restart due to no spark. A buddy came to rescue me with his test light. He stuck his testlight into the #1 plugwire for resistance to ground and the bike oddly restarted. He said that sometimes, when you have maybe ignition crossfire (and it sounded like that possibly to me earlier), some of the ignition units get messed up. Applying resistance to a plugwire is an old biker trick he's used before. I don't know if it worked for that reason or worked due to the intermittent nature, but it got me home. The bike ran well otherwise ever since.

    Carb and fuel issues are okay. A little coldblooded is the motor, but runs nicely when warm. Ample power. No bogging. A little on the lean side because she didn't have an airbox and I'm waiting on a filter. But normally starts and runs fine.

    Then, just out of the blue -- like today -- she won't restart due to NO SPARK. Certain there. I've pulled the #1 and #4 plugs. Checked. Possible loose wires and connections to still run through. Sometimes reconnecting things has returned the spark briefly. Other times not. Very frustrating. This afternoon, I pulled the seat and tank to get to the ignition coils. A good 12 volts go into the coils and come out through the orange and grey wire. I have no ground continuity on the exit wires, however. Bypassing the orange and gray wires straight to ground also rendered no spark, but possibly did for a brief time after disconnecting other wires and reconnecting. When I fiddle with the fuses and connections, sometimes I get spark and then it fades. Other times I redo all that and nothing. No logic to it.

    A couple times, I've felt high voltage spark at the ignition key after trying to crank over and look for spark. Makes me wonder if something in the high voltage circuit isn't shorting to the frame. Charge builds up in the frame and engine and then grounds through me. Other times, it doesn't do that. I don't know anymore. Nothing is constant.

    Tonight, I've searched these forums and read the tech tips. Many checks to run still -- ignition coil ohms, connection cleaning, primary coil wires, tipover switch. I suspect the ignition coils are good, but best to test.

    Just wondering what any of you would first suspect or if this sounds familiar. I'm prone to thinking the maybe the tipover switch, but won't know until eliminating the possibility. Could be something simple like the kill switch, but it was working fine otherwise. I don't think connection cleanliness the issue. Wire breaks, shorting, and loose connections seem more logical. Maybe something shaken loose among drops. Maybe those primary coil wires?

    Any comments much appreciated. Thank you,

    Stan

    P.S. Problem sounds very similar to a 10/17/04 post by Deve1Shere. Mine runs great if you can just get her to restart and she won't restart once in awhile for no apparent reasons. In my 16 years on cars, boats, and aircraft, that's usually something loose or failing electrical rather than something fully broken or fully bad. Some little loose gremlin somewhere. I'm operating without a manual or elec. diagrams, though. But, I dunno anymore. Much more troubleshooting to do. Hoping any comments you have might save me considerable time by pointing me in the right direction. Many thanks for forum information gleaned so far!
    If the happiest 2 days in a boat owner's life are when he buys and sells his boat, what of the motorcycle rider?

  • #2
    Stan,

    Cleaning connections is a good place to begin. As for the tipover switch, you don't need to test it, just unplug it. It can cause exactly the symptoms you described.

    BTW, put your location in your signature. That way members close by can offer in-person help if possible.

    Comment


    • #3
      Hi Randy. Hi all.

      Changed my profile to include location. Thanks!

      Well, I can't sneak away to work on her much just yet, but I went out and had a quick look at her for that tipover switch. If the tipover switch is way up under the tank and above the ignition coils -- located about a straight line down from under the gas cap, having a two-wire connector plug, and being rectangle in shape while held in a front to rear position by a square rubber band -- it looks like some smart previous owner already yanked and trashed it!

      So, I guess I'll go back to troubleshooting off the forum tech tips and all other items mentioned in here. Contacts, pickup coils, ign. coil tests, etc. Might as well run through everything, but all comments continue to be greatly appreciated since I expect to be stumped again while working on it and, by then, checking back here would maybe have some information to de-pissify me.

      A funny for you: My buddy and I were talking about how much it sucks to be stuck on the side of the road and working on your bike. Usually, another biker will stop and ask if you need a lift or something. My pal was telling me that, back when he rode a classic Harley which was always breaking down, he'd be working on it aside the road and people would drive by yelling, "Get a Honda!!!!!"


      Thanks,

      Stan
      If the happiest 2 days in a boat owner's life are when he buys and sells his boat, what of the motorcycle rider?

      Comment


      • #4
        Sure sounds like

        those pickup wires.... also you might check the wires that used to go to the tipover switch. If they get grounded it will kill the ignition. Maybe one of them is touching the frame or something grounded intermitenly.
        You can't stay young forever, but you can be immature for the rest of your life...

        '78E "Pathfinder" Show bike...
        Lovingly restored by Dave Delzell
        Drilled airbox
        Tkat fork brace
        Hardly mufflers
        late model carbs
        Newer style fuses
        Oil pressure guage
        Custom security system
        Stainless braid brake lines

        Comment


        • #5
          WOW, another member that is even remotely close to me!!! There is another XSive in Kellsyville. He would probably love to meet an XSive in the area. Maybe you already know him. His name is Mike and he rides all over the Lake with a leather jacket that has a huge XS on the back.
          '81 XS1100 SH

          Melted to the ground during The Valley Fire

          Sep. 12th 2015

          RIP

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