Pics of Snow's rebuild, still in progress

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  • Snow
    XS-XJ Guru
    • Oct 2002
    • 1041
    • Tallahassee, FL

    #1

    Pics of Snow's rebuild, still in progress

    For anyone that's interested, I have my resized (and originals) uploaded to my server. I am still waiting on my new piston kit so that's why there's no pics of the final few steps yet.

    I'll get around to making a page, but for now they are just located here:


    Oh, and don't worry, that's not blood all over the place, it's assembly lube
    Last edited by Snow; 03-12-2007, 09:56 AM.
    1979 XS11F Standard - Maya - 1196cc (out of order)
    1978 XS11E Standard - Nina - 1101cc
    http://www.livejournal.com/~xs11
  • Snow
    XS-XJ Guru
    • Oct 2002
    • 1041
    • Tallahassee, FL

    #2
    Have a page now so you can just sit there while the pictures load automagically
    1979 XS11F Standard - Maya - 1196cc (out of order)
    1978 XS11E Standard - Nina - 1101cc
    http://www.livejournal.com/~xs11

    Comment

    • mason79
      XS-XJ Guru
      • Mar 2006
      • 1351
      • los angeles, ca

      #3
      thanks that was good
      "a good man knows his limitations" dirty harry
      History
      85 Yamaha FJ 1100
      79 yamaha xs1100f
      03 honda cbr 600 f4
      91 yamaha fzr 600
      84 yamaha fj 1100
      82 yamaha seca 750
      87 yamaha fazer
      86 yamaha maxim x
      82 yamaha vision
      78 yamaha rd 400

      Comment

      • fredintoon
        Master of XSology
        • Mar 2004
        • 6795
        • Saskatoon SK

        #4
        About those shells

        Hi Snow,
        I was looking at the pics of the bearing shells installed in the rod & in the rod end cap. Those shells used or what? There's nasty discoloured mottling on the shell bearing surfaces and all the shells I've ever seen were either bright & shiny or smooth & matte. Not mottled like those ones. If they were mine I'd be worried enough to look for another set.
        Fred Hill, S'toon.
        Fred Hill, S'toon
        XS11SG with Spirit of America sidecar
        "The Flying Pumpkin"

        Comment

        • Snow
          XS-XJ Guru
          • Oct 2002
          • 1041
          • Tallahassee, FL

          #5
          Fred, those were NOS from an old rod bearing kit from another forum member. I'm not going to worry too much about them unless I get some noise after running her through break-in. I was a little worried at first, but I *think* (but haven't confirmed) that it's just the coating on top of the metals that is discolored.
          1979 XS11F Standard - Maya - 1196cc (out of order)
          1978 XS11E Standard - Nina - 1101cc
          http://www.livejournal.com/~xs11

          Comment

          • TADracer
            XS-XJ Guru
            • May 2006
            • 1417
            • Kenner, Louisiana USA

            #6
            Snow,
            Great pictures. Its not often one gets a good look inside one of these.
            Mike Giroir
            79 XS-1100 Special

            Once you un-can a can of worms, the only way to re-can them is with a bigger can.

            Comment

            • fredintoon
              Master of XSology
              • Mar 2004
              • 6795
              • Saskatoon SK

              #7
              Best to be sure beforehand

              Hi Snow,
              count up the hours it'd take to tear that motor down & rebuild it again if those shells DO start to rattle. Then there's what may happen to the journals once the rattle starts.
              I'd take a REAL good look at those shells
              under a strong light using either a powerful magnifying glass or a microscope on a low setting BEFORE I built the engine back up.
              Fred Hill, S'toon.
              Fred Hill, S'toon
              XS11SG with Spirit of America sidecar
              "The Flying Pumpkin"

              Comment

              • Czekus21
                XS-XJ Guru
                • May 2004
                • 1068
                • Keosauqua (Southeast) Iowa

                #8
                Nice job on the pics. I have to agree. Nothin like tearin a motor down twice. I'd make "SURE" that your not gonna have problems with bad bearings. Unless ya like spendin time wrenchin, which is cool also, Long as it's a spare motor.
                S.R.Czekus

                1-Project SG (Ugly Rat Bike)(URB)
                1-big XS patch
                1-small XS/XJ patch
                1-XS/XJ owners pin.
                1-really cool XS/XJ owners sticker on my helmet.
                2-2005 XS rally T-shirts, (Bean Blossom, In)
                1-XVS1300C Yamaha Stryker Custom (Mosquito)
                1-VN900C Kawasaki Custom (Jelly Bean)

                Just do it !!!!!

                Comment

                • Snow
                  XS-XJ Guru
                  • Oct 2002
                  • 1041
                  • Tallahassee, FL

                  #9
                  ....frick! I know you guys are right I'm trying to see if I can get some from Zanotti... it has been a lot of work and I don't want it to be for naught
                  1979 XS11F Standard - Maya - 1196cc (out of order)
                  1978 XS11E Standard - Nina - 1101cc
                  http://www.livejournal.com/~xs11

                  Comment

                  • DiverRay
                    Moderator
                    • Nov 2004
                    • 7602
                    • Star, IDAHO

                    #10
                    Snow,
                    As you noticed, the shells were in the original packing. I didn't even look at them! I hope they are good, as I plan on using some of the others in the set for my rebuild. I'll have to pull and look at them once I get back to California... for now, I'm in Longmont, CO.
                    Ray Matteis
                    KE6NHG
                    XS1100 E '78 (winter project)
                    XS1100 SF Bob Jones worked on it!

                    Comment

                    • Snow
                      XS-XJ Guru
                      • Oct 2002
                      • 1041
                      • Tallahassee, FL

                      #11
                      Ray,
                      I figured you might not have looked at them as they were still in the factory stryofoam - no worries, I'm just ordering a new set from Zanotti's just to be on the safe side after considering how much money that I don't have (~$600) and time (15+ hours so far) I have spent so far on this 3 month project... I just want this engine to be reliable for the next 25 years.

                      It'll probably only take me an extra 2-3 hours to change out the rod bearings again, so I think it's worth it to be on the safe side.
                      1979 XS11F Standard - Maya - 1196cc (out of order)
                      1978 XS11E Standard - Nina - 1101cc
                      http://www.livejournal.com/~xs11

                      Comment

                      • 79XS11F
                        XS-XJ Super Guru
                        • Jul 2006
                        • 3563
                        • Ottawa, Ont. Canada

                        #12
                        I just looked at your Pics and I would be inclined to believe that there is surface corrosion on them which can easily occur when parts are stored for long periods of time. they were likely stored in a humid environment at some point in the past. Changing them out as you have decided to do is the way to go.
                        Rob
                        KEEP THE RUBBER SIDE DOWN

                        1978 XS1100E Modified
                        1978 XS500E
                        1979 XS1100F Restored
                        1980 XS1100 SG
                        1981 Suzuki GS1100
                        1983 Suzuki GS750S Katana
                        1983 Honda CB900 Custom

                        Comment

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