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  • Help!!!

    The lock bolt assembly on my cam chain tensioner is stripped! ANYONE out there that has a spare or a way to repair this one? My bike is my only means of transportation, and I have to be able to get to work. Andreas, do you have anything?? Please help!!
    Hi...my name is Mike, and I'm a lane-splitter.
    '80 XS1100SG (mine)
    '87 CMX450C Rebel (daughter's first bike)

  • #2
    A quick/temporary fix would be a helicoil kit or drill/tap to the next oversize bolt and nut.
    You can also fill the hole with JB Weld and drill/tap that and reuse the old lockbolt.
    Don'tovertighten the bolt, the nut holds it in place.
    Pat Kelly
    <p-lkelly@sbcglobal.net>

    1978 XS1100E (The Force)
    1980 XS1100LG (The Dark Side)
    2007 Dodge Ram 2500 quad-cab long-bed (Wifes ride)
    1999 Suburban (The Ship)
    1994 Dodge Spirit (Son #1)
    1968 F100 (Valentine)

    "No one is totally useless. They can always be used as a bad example"

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    • #3
      I don't think I would go the JBweld thing! That stuff gets soft under heat. It sounds like you stripped the threads on the bolt? If so, get a new bolt. If you instead stri[pped the threads in the tensioner body, you can make it better than new with a helicoil.
      Skids (Sid Hansen)

      Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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      • #4
        Helicoil is the quick and permanent fix.
        Ken Talbot

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        • #5
          Re: Help!!!

          Originally posted by SanDiegoMike
          The lock bolt assembly on my cam chain tensioner is stripped! ANYONE out there that has a spare or a way to repair this one? My bike is my only means of transportation, and I have to be able to get to work. Andreas, do you have anything?? Please help!!
          I have one. Pm me and we'll discuss it.

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          • #6
            Yes I looked in the old pile o parts and I have 6 spares. andreas

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            • #7
              Thanks Gents!

              Thanks sooo much for your (as usual) quick response, advice, and offers. I ended up calling one of the local dealerships and asking the kid who answered the phone if these things were even still their system. After a few minutes of energetic keyboard pounding, he came back on the phone to tell me that he could get the "tensioner thingy" by Friday, and it would be about $125. I thanked him for his efforts, waited a couple of minutes, and then called another dealership. When the person in the parts department picked up the line, I immediately asked to speak with the oldest person behind the counter. That was predictably met with a "Huh??", so I repeated my request. I was placed on hold, and then Rich picked up the line. My new housing, plug and o-ring will be here tomorrow....$30.

              It seems that in this case, talking with a parts guy who was actually alive when this bike was in production helped find what I was looking for
              Hi...my name is Mike, and I'm a lane-splitter.
              '80 XS1100SG (mine)
              '87 CMX450C Rebel (daughter's first bike)

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