I had to replace the outer left carb on my 79 XS1100 special with a set of carbs from a 79 that I bought on Ebay. After I got them, I decided to just pull the left carb off of the set that I bought to replace the broken left one of mine. I stripped my carb apart since it was clean and used the parts to put into the other carb I bought, since they were dirty. I stripped the new carb down and cleaned the heck out of it and then installed the clean internals from my old carb. By eyeballing the carbs the new left one was really close in sync with the original 3 carbs from my bike.
When I got it started it was running great. It had good throttle response. But I had borrowed my friends mercury sticks to sync them anyway, so I prepared the bike by turning the gas tank around and hooking it up to the fuel lines, removing the vacuum line from the vacuum control splitter, the vacuum caps off of carbs 1, 3, and 4, and turning the petcocks to the Prime position. I had hooked up the vacuum lines from the mercury sticks to 1-1, 2-2, 3-3, and 4-4. Before I sync'd the carbs the bike was idling very smoothly. I started by syncing the 1 and 2 carbs by adjusting the adjusting the slotting screw between the 1-2 carbs until the mercury in tubes 1 and 2 were even. Then I adjusted the 3-4 carbs in the same manner until the 3 and 4 carbs were even on the mercury sticks. I did notice that the bike was still idling but not as smoothly though. I wasn't trying to die either. Lastly I adjusted the sync screw between the 2 and 3 carbs to bring both pairs together. I noticed that the bike was idling less smoothly then it had before I sync'd the carbs, but it was still idling without trying to die on me.
Then I removed the mercury sticks and installed the tank, fuel lines, and vacuum caps back on the intake manifolds. I did notice that it was a little more hard starting compared to before I sync'd the carbs, and it didn't help that my battery wasn't fully charged up. But it would crank over and start with a somewhat charged battery. So I jump started the bike and had it running, and it revs great when you blip the throttle or just roll on the throttle.
I did notice that it smells a little more rich compared to before I sync'd the carbs. I'm wondering if the idle mixtures screws need to leaned out some? When I replaced the idle mixture screw in the left carb that I replaced, I counted how many turns it was out from a gentle seat, and it was at 3.5 turns out. I read on another thread on this forum that they came factory at around 1-1.5 turns out from gentle seat. Is that correct? I have a Yamaha manual but it says nothing but that the idle mixture screws are set at the factory and don't need to be adjusted. How many turns out do you think I need the idle mixtures set at for 1800' elevation? I'm assuming that I'll need to get them set and then resync the carbs again right?
Also, I noticed that my Neutral light is staying on even though I'm shifting into all the gears, and it didn't do that last fall. Where do I need to look at for that? The last question is, I was letting the bike idle while it was parked and I noticed that a little motor oil had puked out from what looked like was under the front of the seat towards the left side of the engine and it ran down the left side of the air box down to the transaxle drive shaft area. What could've caused this? I installed a new oil filter and Mobil 1 synthetic oil in it last fall, but I can't remember if I had the bike on its center stand or the side stand when I filled it with oil. So I'll have to put it up on its center stand and check the oil level. Could it be that it just got hot enough from idling with no air flow going over the engine to make it puke out a little oil? Is there a crankcase vent tube up near the top of the frame under the seat?
When I got it started it was running great. It had good throttle response. But I had borrowed my friends mercury sticks to sync them anyway, so I prepared the bike by turning the gas tank around and hooking it up to the fuel lines, removing the vacuum line from the vacuum control splitter, the vacuum caps off of carbs 1, 3, and 4, and turning the petcocks to the Prime position. I had hooked up the vacuum lines from the mercury sticks to 1-1, 2-2, 3-3, and 4-4. Before I sync'd the carbs the bike was idling very smoothly. I started by syncing the 1 and 2 carbs by adjusting the adjusting the slotting screw between the 1-2 carbs until the mercury in tubes 1 and 2 were even. Then I adjusted the 3-4 carbs in the same manner until the 3 and 4 carbs were even on the mercury sticks. I did notice that the bike was still idling but not as smoothly though. I wasn't trying to die either. Lastly I adjusted the sync screw between the 2 and 3 carbs to bring both pairs together. I noticed that the bike was idling less smoothly then it had before I sync'd the carbs, but it was still idling without trying to die on me.
Then I removed the mercury sticks and installed the tank, fuel lines, and vacuum caps back on the intake manifolds. I did notice that it was a little more hard starting compared to before I sync'd the carbs, and it didn't help that my battery wasn't fully charged up. But it would crank over and start with a somewhat charged battery. So I jump started the bike and had it running, and it revs great when you blip the throttle or just roll on the throttle.
I did notice that it smells a little more rich compared to before I sync'd the carbs. I'm wondering if the idle mixtures screws need to leaned out some? When I replaced the idle mixture screw in the left carb that I replaced, I counted how many turns it was out from a gentle seat, and it was at 3.5 turns out. I read on another thread on this forum that they came factory at around 1-1.5 turns out from gentle seat. Is that correct? I have a Yamaha manual but it says nothing but that the idle mixture screws are set at the factory and don't need to be adjusted. How many turns out do you think I need the idle mixtures set at for 1800' elevation? I'm assuming that I'll need to get them set and then resync the carbs again right?
Also, I noticed that my Neutral light is staying on even though I'm shifting into all the gears, and it didn't do that last fall. Where do I need to look at for that? The last question is, I was letting the bike idle while it was parked and I noticed that a little motor oil had puked out from what looked like was under the front of the seat towards the left side of the engine and it ran down the left side of the air box down to the transaxle drive shaft area. What could've caused this? I installed a new oil filter and Mobil 1 synthetic oil in it last fall, but I can't remember if I had the bike on its center stand or the side stand when I filled it with oil. So I'll have to put it up on its center stand and check the oil level. Could it be that it just got hot enough from idling with no air flow going over the engine to make it puke out a little oil? Is there a crankcase vent tube up near the top of the frame under the seat?
Comment