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  • xs1100 restoration

    Hey guys,

    I've had my XS for quite a while now but have never ridden it before - purchased as bit of a basket case. Since then, I've stripped it down and slowly building it back up.

    Well, its been about 6 months since Ive actually made any progress. Ive finally got around to getting the frame and tank painted today thanks to my brothers mate who's a painter and the use of his bosses workshop.





    That said. I have a question with regards to the engine. So I've sanded back the engine to be repainted. What I'm wondering is if anyone has sprayed canned their engine's?

    Ive done a test spray previously before re-sanding it but it seems the frame's 2pak is quite shiny and glossy. I was wondering if a spray can job could match it a bit - to extend where the engine, once painted doesnt look out of place.



    Any ideas would be great.

    Thanks,

    Duc
    1980 XS1100 Standard

  • #2
    Hey Duc,

    Looks great so far, shiny! I was in the same place you are now a few months ago, and for what it's worth I'll tell you what I did. And by the way, all of this was on the advice of others after seeing pictures and reading posts. Imitation IS the sincerest form of flattery!

    I power washed my motor, dried it with compressed air, used a small flat blade screw driver to clean hard to reach places, scuffed with 0000 steel wool, then used a paint brush and paint thinner to clean the motor all up.

    After removing side covers and doing some taping, I used a high temp silver paint on the cases...here it is all prepped, notice the dowels through the motor mount holes so I could tip the motor to get the underside--

    [IMG][/IMG]

    [IMG][/IMG]

    Then I taped off everything but the jugs and used a small brush to apply a flat black Rustoleum for BBQ grills, was tedious but avoided the over spray drips I was trying to avoid. Finally I sanded the black paint off the fins and put the polished and painted side covers back on. Here's how it looks now--

    [IMG][/IMG]

    [IMG][/IMG]

    After I get it all back together I'll need to cure the paint, hopefully it stays looking decent. The farther back I stand the better it looks.

    Good luck with yours, keeping posting pictures of your progress!
    Billy

    1982 XJ1100, Ceramic Coated Headers, Raptor ACCT, Barnett Clutch Springs, Dremmel Fix, TC's Fuse Block, De-Linked S/S Brake Lines, 850 Final Drive, Yahman's YICS Eliminator, Pods, stock jets

    Comment


    • #3
      Billy,

      Your looks great. The silver looks very nice.

      I'm wondering if I should go silver or gloss black for the engine. Looking at the frame I need something with a color that isn't dull - he gave it 3 coats making it rather shiny. Whether that's a good or bad thing I'm not sure yet, since it kind of forces you to make other parts of the bike sort of match it.

      Btw did you put down a primer coat prior to your paint? And I'm assuming that you used a spray can?

      I'm picking up the tank and side covers Monday, so will mock it up.
      1980 XS1100 Standard

      Comment


      • #4
        I used the steel wool to scuff the cases and then used high temp silver from a spray can, no primer. My frame is a gloss black (used POR 15 and the Hardcoat top coat, all brushed on. Neither the silver or the black on the motor is glossy, but I prefer the contrast. And once everything is back together, your eye is drawn to everything but the frame, JMO.
        Billy

        1982 XJ1100, Ceramic Coated Headers, Raptor ACCT, Barnett Clutch Springs, Dremmel Fix, TC's Fuse Block, De-Linked S/S Brake Lines, 850 Final Drive, Yahman's YICS Eliminator, Pods, stock jets

        Comment


        • #5
          very nice! That will be a bike to be proud of.
          Jeff
          77 XS750 2D completely stock
          79 SF XS1100 "Picky" stock with harley mufflers

          Comment


          • #6
            Hi Duc,
            VHT satin black is an exact match for the original finish on your motor. Just prep for paint as per previous advice then it's rattle can time. Easy as!
            79 SF Special W/ Stock all original motor @ 384,000klms
            Stock exhaust, stock airbox, XJ sump, 78E carbs, Xs1100RH seat, Bosch superhorns, 5/8ths front M/c, braided lines, sintered SBS pads, drilled discs, progressive springs, 8" 50w HID headlight 4300K, 2 x 50w HID spiral driving lights, KONI shocks, Spade fuse box
            *Touring mode - Plexistar 2 screen, Gearsack rack & bag & saddlebags, homebuilt towbar
            *"The Keg"- UC torana hubs, XS11 discs, Tokico 4 spot calipers

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            • #7
              Thanks boys.

              Its getting to the end of winter here so I might wait out a few more weeks for much ideal conditions to spray the engine under warm weather. Although having said that, initially when I spray canned the frame with 18 odd degrees temp, it turned out fine.

              Picking up the tank and side covers before work tomorrow so will post up a mock fitting that afternoon.
              1980 XS1100 Standard

              Comment


              • #8
                Here's what the tank and side covers look like on the bike.

                1980 XS1100 Standard

                Comment


                • #9
                  If your looking for a black like this...



                  You'll want to use "PJ1 Coatings Fast Black engine and case paint". I purchased it from Z1 Enterprises at this link. I used about 2 cans total.

                  http://www.z1enterprises.com/ItemDet...item=TU53-6022

                  Larry
                  Inventor of the YICS Eliminator. Want one? Get it here.
                  http://www.xs11.com/forum/showthread...399#post183399

                  If you're not riding, you're not living!
                  82 XJ1100
                  80 XS1100G (Project bike)
                  64 Yamaha YA-6
                  77 Suzuki TS-185

                  79 XS1100SF Built this one for a friend.
                  See it here... http://www.youtube.com/watch?v=cBYT4C9_6Ac

                  Comment


                  • #10
                    that black is awesome looking. only one problem, the brand that you posted is not available in Australia.
                    1980 XS1100 Standard

                    Comment


                    • #11
                      Is that a chain conversioned xs in the background? I wonder how much "noticeable" power is gained with the conversion.
                      Jeff
                      77 XS750 2D completely stock
                      79 SF XS1100 "Picky" stock with harley mufflers

                      Comment


                      • #12
                        Originally posted by jjz28 View Post
                        Is that a chain conversioned xs in the background? I wonder how much "noticeable" power is gained with the conversion.
                        Hi Jeff,
                        you'd lose a fair bit of an XS11's HP with that bike because it's an XS650.
                        Fred Hill, S'toon
                        XS11SG with Spirit of America sidecar
                        "The Flying Pumpkin"

                        Comment


                        • #13
                          Hey Fred, just so everyone knows what we're talking about, it's the bike in the background here:


                          I thought the 650's had spoke front wheels?
                          Did they have dual calipers up front too?
                          But yeah, definitely not and 11, not enough cylinders.
                          Hi, my name is George & I'm a twisty addict!

                          80G (Green paint(PO idea))
                          The Green Monster
                          K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
                          Got him in '04.
                          bald tire & borrowing parts

                          80SG (Black w/red emblems & calipers)
                          Scarlet
                          K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
                          Got her in '11
                          Ready for the twisties!

                          81H (previously CPMaynard's)
                          Hugo
                          Full Venturer, Indigo Blue with B/W painted tank.
                          Cold weather ride

                          Comment


                          • #14
                            Originally posted by GLoweVA View Post
                            Hey Fred,
                            I thought the 650's had spoke front wheels?
                            Did they have dual calipers up front too?
                            But yeah, definitely not and 11, not enough cylinders.
                            Hi George,
                            Only the US version had the megaspoke wire wheels, Even my Canadian version had 7-spoke cast wheels.
                            Australian version XS650 (indeed, every version except North American) had dual front disks.
                            That bike seems just about identical to my 1984 Heritage Special.
                            Fred Hill, S'toon
                            XS11SG with Spirit of America sidecar
                            "The Flying Pumpkin"

                            Comment


                            • #15
                              oops, i didn't see that duc was from down under. That explains it all.
                              Hi, my name is George & I'm a twisty addict!

                              80G (Green paint(PO idea))
                              The Green Monster
                              K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
                              Got him in '04.
                              bald tire & borrowing parts

                              80SG (Black w/red emblems & calipers)
                              Scarlet
                              K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
                              Got her in '11
                              Ready for the twisties!

                              81H (previously CPMaynard's)
                              Hugo
                              Full Venturer, Indigo Blue with B/W painted tank.
                              Cold weather ride

                              Comment

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