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What about plating the inside of the tank...

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  • What about plating the inside of the tank...

    I saw this tin-zinc plating kit on Eastwood and wondered if it could be done to protect the inside of the gas tank...?
    '81 XS1100 SH

    Melted to the ground during The Valley Fire

    Sep. 12th 2015

    RIP

  • #2
    I kinda doubt it.... I know that at least some types of plating doesn't like to 'flow' into nooks and crannies without 'fixturing', which would be all-but-impossible inside the tank. So you probably wouldn't get very much or any plate in the corners/seams. Getting the metal 100% clean may be an issue too.

    At $70, a semi-expensive experiment...

    '78E original owner
    Fast, Cheap, Reliable... Pick any two

    '78E original owner - resto project
    '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
    '82 XJ rebuild project
    '80SG restified, red SOLD
    '79F parts...
    '81H more parts...

    Other current bikes:
    '93 XL1200 Anniversary Sportster 85RWHP
    '86 XL883/1200 Chopper
    '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
    Cage: '13 Mustang GT/CS with a few 'custom' touches
    Yep, can't leave nuthin' alone...

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    • #3
      Along the same line, what about a chrome or a ceramic coating on the inside, I like this idea....
      Nathan
      KD9ARL

      μολὼν λαβέ

      1978 XS1100E
      K&N Filter
      #45 pilot Jet, #137.5 Main Jet
      OEM Exhaust
      ATK Fork Brace
      LED Dash lights
      Ammeter, Oil Pressure, Oil Temp, and Volt Meters

      Green Monster Coils
      SS Brake Lines
      Vision 550 Auto Tensioner

      In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

      Theodore Roosevelt

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      • #4
        I know chrome won't go well into recesses without fixturing, so I don't think any sort of plating process would work. Ceramic is an idea, but would the thin tank metal take the cure heat?

        One possibilty would be hot-dip galvanizing; most larger towns will have a fab shop that can do this if you can talk them into dipping a used gas tank. Cleanliness isn't as critical, but the big downside would probably be you'd end up with a fully galvanized tank, both inside and outside. Paint doesn't stick too well to zinc. And again, you may have an issue with the heat involved (420 degrees minimum, probably need more for good 'flow').

        '78E original owner
        Fast, Cheap, Reliable... Pick any two

        '78E original owner - resto project
        '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
        '82 XJ rebuild project
        '80SG restified, red SOLD
        '79F parts...
        '81H more parts...

        Other current bikes:
        '93 XL1200 Anniversary Sportster 85RWHP
        '86 XL883/1200 Chopper
        '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
        Cage: '13 Mustang GT/CS with a few 'custom' touches
        Yep, can't leave nuthin' alone...

        Comment


        • #5
          I've heard from some restorers that they have tanks dipped in molten tin. This leaves the tank coated inside and out and also fills in tiny rust pin holes. It is supposed to work very well but is also expensive. I think it's around $200 a tank...

          Geezer
          Hi my name is Tony and I'm a bikeoholic.

          The old gray biker ain't what he used to be.

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          • #6
            I think it would be hard to get completely sealed, and like someone else said, a 70 dollar maybe, is that stuff impenetrable to gas? Theres an ad in those 'Walneck' motorcycle want ad mags that advertise a plastic lining for vintage bikes.
            '79 XS 1100F

            Comment


            • #7
              Tank sealer

              Originally posted by 81xsproject View Post
              I saw this tin-zinc plating kit on Eastwood and wondered if it could be done to protect the inside of the gas tank...?
              This stuff works. Easy to use.

              Caswell Inc. - Epoxy Gas Tank Sealer
              Plating - electroplating - anodizing - powder coating. Do it yourself with plating kits from Caswell Inc. Selling chrome - nickel - cadmium - brass - gold - silver ...
              www.caswellplating.com/aids/​epoxygas.htm - Cached
              It is a great big beautiful world out there
              Brent in GA
              Yamaha 80XS1100SG, HD Firefighter Special Edition 02 Road King, Honda 450 rat, 08 Buell 1125R tour modified, 83 goldwing parts bike gone-traded for XJ1100, 2014 HD electraglide police

              Comment


              • #8
                How about a nice triple chrome plating job? I think it would look nice, but you would have to get the tank perfect first. And it would be a trip fabbing and chrome plating a set of side covers to go with it. Wouldn't want to ride it on a sunny day though. But I still think it would look cool , although maybe with a standard tank you would want to scuff up all but the insets and paint the rest with just the insets left chrome. It would take a perfect tank to pull it off though.
                Cy

                1980 XS1100G (Brutus) w/81H Engine
                Duplicolor Mirage Paint Job (Purple/Green)
                Vetter Windjammer IV
                Vetter hard bags & Trunk
                OEM Luggage Rack
                Jardine Spaghetti 4-2 exhaust system
                Spade Fuse Box
                Turn Signal Auto Cancel Mod
                750 FD Mod
                TC Spin on Oil Filter Adapter (temp removed)
                XJ1100 Front Footpegs
                XJ1100 Shocks

                I was always taught to respect my elders, but it keeps getting harder to find one.

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                • #9
                  Blast from the past! Back in high school, a buddy had a Matchless 500 with a chrome tank. Now that was a pretty bike! Too bad he launched if off a steep bank.
                  Ken Talbot

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                  • #10
                    I used this on a tank last year.



                    Holding up well so far and chee ... less XSpensive than other coatings.

                    Comment


                    • #11
                      plating

                      Back in the 60's, a guy from my home town had a completely chromed Triumph cycle. Really sharp.
                      put something smooooth betwen your legs, XS eleven
                      79 F (Blueballs)
                      79 SF (Redbutt)
                      81 LH (organ donor)
                      79 XS 650S (gone to MC heaven)
                      76 CB 750 (gone to MC heaven)
                      rover has spoken

                      Comment


                      • #12
                        If I had to use a chemical epoxy, it would probably br the POR15 kit.
                        '81 XS1100 SH

                        Melted to the ground during The Valley Fire

                        Sep. 12th 2015

                        RIP

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