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Anyone ever heard of resistor wire?

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  • Anyone ever heard of resistor wire?

    A don't know if it's a type of wire or a purpose for a wire. It's in the instructions of a transistorized ignition I got for one of my cycles. The connection between the points and the transistorized unit is supposed to be made with a "resistor wire," and the wire is supposed to be yellow. It did not come with the kit.

    Any ideas, anyone? None of the auto parts stores, home improvements stores, electronic stores or my local cycle dealer knows what this means.

    Thanks,

    Patrick
    The glorious rays of the rising sun exist only to create shadows in which doom may hide.

    XS11F (Incubus, daily rider)
    1969 Yamaha DT1B
    Five other bikes whose names do not begin with "Y"

  • #2
    1 ohm per foot

    I'm a little out of my league here as this is electrical but. I'm thinking they are talking about the type of solid wire that is used say in a variable riostat (sp). It has a known ohm rating per foot or inch. If I remember right the ohm rating is determined by the size of the wire. I had to get some to rebuild the outdrive position transmitter on my boat. A aircraft instrument overhaul place or good electrical supply house should have it
    wingnut
    81 SH (Daily Ride)
    81 650XJ (Brother in laws bike, Delivered)
    81 650XJ Jane Doe (Son's Ride)
    82 750XJ Project bike (Son in law's future ride)
    81 XS 400

    No man has a natural right to commit aggression on the equal rights of another; and this is all from which the laws ought to restrain him.”

    A government big enough to give you everything you want, is strong enough to take everything you have.

    Thomas Jefferson

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    • #3
      Patrick

      They were used in the wiring harness of many old Fords. We use them a lot at work. It replaced the ballast resistor in the ignition system. You may be able to buy that section of harness from a Ford dealer, or if they can't help you, I may be able to cop one for you. Let me know if you can't get one, and I'll see what I can do.

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      • #4
        An electric clothes dryer element

        ( for instance ) is coiled up from yards of the stuff.
        Thing is, I'd suppose you'd have to know how much resistance your iggy system needs. Did the instructions quote an Ohms number?
        Fred Hill, S'toon.
        Fred Hill, S'toon
        XS11SG with Spirit of America sidecar
        "The Flying Pumpkin"

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        • #5
          Why, all wires have resistance never mind. post has been edited by me because I missed John's post.
          United States Merchant Marine Academy, Kings Point, NY
          If I can do it at 18 yrs old, anyone can
          "You know something, You can't polish a turd"
          "What are you rebelling against", "Well, what do you got?"
          Acta Non Verba

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          • #6
            The only instructions that came with the ignition was the wiring diagram on the box. I can't do much with it today - it's way too friggin cold to actually do anything on my bikes. It is, I swear, the coldest day in the history of Central Texas, and that includes all those years before there were people here. Anyway, I'm starting to think there was supposed to be a wiring harness with the ignition or available for it. The diagram, I figure, was only offering the right color code for the harness. So I am probably going to have to fabricate some kind of resistor to put in line there.

            There are no markings on the unit to indicate ohmage and a internet search for the manufacturer and distributor turned up nothing. They probably disappeared 20 or 30 years ago.

            Can anyone tell me how to figure out what resistance I would want to use to protect the points sets?

            Thanks,

            Patrick
            The glorious rays of the rising sun exist only to create shadows in which doom may hide.

            XS11F (Incubus, daily rider)
            1969 Yamaha DT1B
            Five other bikes whose names do not begin with "Y"

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            • #7
              Resistor wire is often nichrome wire, like in a toaster. It was used in the cheaper vacuum tube radios years ago to drop line voltage. It may be used in this application to reduce RFI from the points switching a load, or possibly just to reduce voltage. Any more info on the ignition box? It sounds like transistor "assisted" ignition to me, the points are sheltered from the inductors, so to speak.
              2010 Kawasaki Z1000
              1979 SF: Millennium Falcon, until this Saturday

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              • #8
                Here, is the wiring diagram on the box the ignition came in. There were no other instructions included. Now, I'm not an electrical genius - just ask the guy I hire to change light bulbs for me. That guy's a wizard - they work EVERY TIME. Anyway, this seems to indicate that the resistor wire is designed only to protect the points by reducing the voltage to them. I was thinking of just wiring a couple of ballast resistors in line on the points lines and see if that works.

                I wish I knew about that clothes dryer thing, Fred. I just hauled one of those off to the recycling center a few days ago....

                Last edited by Incubus; 04-09-2007, 06:07 PM.
                The glorious rays of the rising sun exist only to create shadows in which doom may hide.

                XS11F (Incubus, daily rider)
                1969 Yamaha DT1B
                Five other bikes whose names do not begin with "Y"

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                • #9
                  Hey Patrick,

                  Yeah, I looked at it and figured that before I read your comments. I don't know if you need to use a ballast resistor vs. just a resistor in line. Might not get as hot. The power to the points is going to be intermittent since the points are opening and closing. Also, less HEAT in wires the safer IMHO!

                  But hey, like you I'm no electical genius either. I know resistors get warm also, just don't know if one designed for electronics could handle the required amps and volts? Just like the 78-80 coils, they only use a 1.5 ohm resistor to drop the voltage from 12 to ~9, perhaps that's about all you'll need as well.

                  Main thing is you can monitor the points for how fast they get burned on the contact surface. I remember having to redress the ones on my 69 firebird every 6 months or so, until I got the Blue Streak brand!
                  T.C.
                  T. C. Gresham
                  81SH "Godzilla" . . .1179cc super-rat.
                  79SF "The Teacher" . . .basket case!
                  History shows again and again,
                  How nature points out the folly of men!

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                  • #10
                    I use resistance wire (appliance hookup wire) to make heated clothing. This would be a bit different from what I think you're looking for.

                    Anyway, here's a possible link to a site that may be able to help you:

                    http://www.resistancewire.com/mainpa...ge=alloytables

                    Rob

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                    • #11
                      Last time I bought resistor wire was at an auto parts store. It's been a few decades ago, back when ignitions were points-type. It was used instead of a ballast resistor on some Dodges. I probably have some around somewhere as I never throw anything out.
                      Pat Kelly
                      <p-lkelly@sbcglobal.net>

                      1978 XS1100E (The Force)
                      1980 XS1100LG (The Dark Side)
                      2007 Dodge Ram 2500 quad-cab long-bed (Wifes ride)
                      1999 Suburban (The Ship)
                      1994 Dodge Spirit (Son #1)
                      1968 F100 (Valentine)

                      "No one is totally useless. They can always be used as a bad example"

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                      • #12
                        Patrick,

                        If it's truly a transistor ignition, can't see the need for the resistor wire.??

                        What is the Mfg's name and what model # is the unit?

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                        • #13
                          Randy,

                          The ignition is an Ultra Transistor IG System made by Ultra Electronic Inst. Co. Ltd. of Tokyo and distributed by Akashi Engineering Inc. of Gardena, Calif. The model number is UTI-750. I've searched the internet for information from either company and on the model number in hopes that ancient technical support was still available, but I can find no references to either. I suspect the company ceased to exist or changed its name sometime way back in the day.
                          Last edited by Incubus; 04-10-2007, 08:20 AM.
                          The glorious rays of the rising sun exist only to create shadows in which doom may hide.

                          XS11F (Incubus, daily rider)
                          1969 Yamaha DT1B
                          Five other bikes whose names do not begin with "Y"

                          Comment


                          • #14
                            As this is going on the 750 Honda, ( my guess) I would just use a pair of ballast resistors. The resistor wire is used to prolong the life of the points, so the actual value isn't too critical. The 1.5 Ohms will cut the voltage to the points, and keep the current down going through the "black box".
                            The points are used to "fire" the coils by making and then breaking the circuit. When the circuit breaks, the field around the steel core collapses, and creates the spark. The box is using the points to fire a stronger ( higher voltage) signal to the coil. This with the transistors, give a much more precise time of spark, and in some models, a longer or double spark. The better spark will insure all the fuel has ignited, and you get all the HP out of the engine.
                            Ray Matteis
                            KE6NHG
                            XS1100 E '78 (winter project)
                            XS1100 SF Bob Jones worked on it!

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                            • #15
                              So how about searching on "Transistorized Ignition", and seeing if you can find a similiar system to get some idea of the value of the resistors.

                              Steve
                              80 XS1100G Standard - YammerHammer
                              73 Yamaha DT3 - DirtyHairy
                              62 Norton Atlas - AgileFragile (Dunstalled) waiting reassembly
                              Norton Electra - future restore
                              CZ 400 MX'er
                              68 Ducati Scrambler
                              RC Planes and Helis

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